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Meeting 2026 TMS Annual Meeting & Exhibition
Symposium Additive Manufacturing of Lightweight Alloy Matrix Composites
Presentation Title Engineering Lattice-Matrix Interfaces in PrintCast Components to Increase Effective Ductility
Author(s) Samuel Bell, Sebastien Dryepondt, Holden C. Hyer, Frank Sant, Amanda Heimbrook, Derek Splitter
On-Site Speaker (Planned) Holden C. Hyer
Abstract Scope PrintCast technologies integrate additive manufacturing with conventional casting to create metallic composites with tunable thermomechanical and physical properties. This process typically involves printing a lattice from a high-strength, high-stiffness alloy, such as 316L stainless steel, and subsequently infiltrating a secondary material of a lower melting temperature and high thermal conductivity, e.g., A380 Aluminum. As the synergy between printing and casting has evolved, improved bonding between the matrix and lattice materials has been observed. However, improved bonding can also lead to diminished ductility by limiting slip between the material constituents, decreasing performance significantly. Maintaining a cohesive interface is vital for maintaining desired physical properties and component integrity. To achieve the desired balance between cohesion and controlled interface sliding under loading, this study employs interface engineering techniques such as selective heat treatments and release agents during infiltration. The effects on ductility and microstructure are assessed through tensile testing and microstructural characterization.
Proceedings Inclusion? Planned:
Keywords Additive Manufacturing, Composites, Process Technology

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Additive Manufacturing of an Ultrahigh-Strength Deformable Al Alloy
Additive Manufacturing of High-Strength 2024 Aluminum Alloy with Enhanced Thermal Stability via Nano-Treating
Development of High Silicon Alloys for Additive Manufacturing
Effect of Interlayer Defects on the Anisotropic Mechanical Behavior of WAAM Al-Mg Alloys
Effect of Zirconium on the Microstructure and Mechanical Properties of Laser Powder Bed Fused Eutectic Al-Ce-Zr Alloy
Engineering Lattice-Matrix Interfaces in PrintCast Components to Increase Effective Ductility
Engineering of SS316-A356 Interpenetrating Composites for Controlled Shear Deformation Under High-Strain Rate Compression
Enhanced Thermal Stability in Additive Friction Stir Deposited ODS IN9052 Al Alloy
Evaluation of Oxide-Matrix Interactions in Oxide Dispersion Strengthened Aluminum Alloys Produced Through Laser Powder Bed Fusion
Exceptional Strengthening Via Nanostructure Engineering in Additively Manufactured Aluminum Alloys
F-40: Mechanical Properties and Microstructure of Wire Laser Directed Energy Deposition of Silicon Carbide Reinforced 316L
In-Situ TiC Formation and Phase Evolution in Ti6Al4V Processed by Digital Light Processing: Pathway to Enhanced Mechanical Properties
Magnetohydrodynamics in Metal Additive Manufacturing
Microstructural and Mechanical Characterization of an Inoculated Aluminum 7075 Alloy Processed with Wire Arc Additive Manufacturing
Microstructural Evolution and Mechanical Properties of Co-Modified Alsi10mg Alloy Fabricated Via In-Situ Alloying in Laser Powder Bed Fusion
Mitigating Cracking in Additive Manufacturing of High-Strength Aluminum Alloys with Ceramic Reinforcements
Modeling the Ductile-To-Brittle Transition of Reactive Additive Manufactured Metal Matrix Composites Using a Damage-Enabled FFT Framework
Simultaneous Enhancement of Printability and Mechanical Properties in Ti-Modified Al-Zn-Mg-Cu Alloy Fabricated by Laser Powder Bed Fusion (L-PBF)
Ultra-Low Modulus in Laser Printed Ti-25Nb
Understanding Multi-Stage Deformation Mechanisms in Additively Manufactured Al6061+TiC Nanocomposite by In-Situ Neutron Diffraction

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