About this Abstract |
| Meeting |
2026 Annual International Solid Freeform Fabrication Symposium (SFF Symp 2026)
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| Symposium
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2026 Annual International Solid Freeform Fabrication Symposium (SFF Symp 2026)
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| Presentation Title |
A Hybrid Additive Manufacturing Platform for the Development of Bespoke Mechatronic Devices In-Situ |
| Author(s) |
Matthew J. Doyle, Mateusz Gora, Alexander Brown, Hitesh Bhardwaj, Matthew P Shuttleworth, Damian Crosby, Lutong Li, Andrew Weightman, Robert C Richardson, Robert W Kay |
| On-Site Speaker (Planned) |
Mateusz Gora |
| Abstract Scope |
Fully automated end-to-end manufacturing of functional mechatronic devices in situ remains a challenge. Conventional approaches to this ‘factory-in-a-box' problem typically automate subprocesses but do not deliver complete, ready-to-use devices. We address this limitation with a bespoke hybrid manufacturing platform that integrates 3D printing and pick-and-place assembly within a single, digitally driven workflow. The system comprises an automatic tool changer and five interchangeable tools: two fused filament fabrication extruders, a vacuum gripper, a parallel-plate gripper, and an automatic screwdriver. Operating autonomously, these tools combine 3D printing with the manipulation, embedding, and assembly of components. Minimal hardware reconfiguration is required between products, enabling dynamic, low-volume production without the extensive hardware retooling required in conventional manufacturing lines. Two case studies, a quadcopter and a wheeled robot, demonstrate the high-mix capabilities of the platform. We evaluate automation level, manufacturing cost, and production time, confirming the potential of this approach for end-to-end in-situ manufacturing. |
| Proceedings Inclusion? |
Undecided |