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Meeting 2027 TMS Annual Meeting & Exhibition
Symposium Circular Metallurgy: Design, Technology, Application
Presentation Title Direct Atmospheric Sulfuric Acid Leaching of Low Nickel Matte: A New Hydrometallurgical Route for Selective Metal Recovery
Author(s) Zhongwei Zhao, Tianyu Zhao, Fenglong Sun
On-Site Speaker (Planned) Zhongwei Zhao
Abstract Scope Conventional processing of low nickel matte involves converting for iron removal, followed by grinding, flotation, and hydrometallurgical refining. During converting, cobalt is readily lost to the iron-bearing slag, while precious metals become dispersed in the alloy phase, resulting in a complex and costly process. To address these issues, a direct hydrometallurgical route based on atmospheric sulfuric acid leaching was developed to selectively treat low nickel matte, bypassing the conventional converting and flotation stages. The proposed process selectively dissolved Ni, Co, and Fe, while Cu together with Au, Ag, Pt, and Pd remained in the sulfide residue, enabling efficient phase separation without pressure leaching or external oxidants. More than 99% of Ni, Co, and Fe were extracted, whereas Cu was almost completely retained in the residue. An integrated flowsheet incorporating sulfur recovery and sulfuric acid regeneration was established, providing a simpler and more economical route for low nickel matte refining.
Proceedings Inclusion? Undecided
Keywords Hydrometallurgy, Copper / Nickel / Cobalt, Extraction and Processing

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Thermodynamics-Guided Computational Framework for the Sustainable Design of Secondary Aluminium Alloys for Packaging Applications
Additive Manufacturing of Metals: From Complex Alloys to Simple Alloys
Advances in scale effect and adaptive scale-up theory of liquid-solid two-phase reactors
Alkali-Based Hydrogen Reduction of Molybdenite: A Review of Process and Research Progress
Circular hydrometallurgy: from direct electrolysis of iron oxides to energy conversion and storage material synthesis and recycling
Controlling Iron-Bearing Intermetallics for Impurity-Tolerant Recycled 6xxx Aluminum Sheet Alloys
Direct Atmospheric Sulfuric Acid Leaching of Low Nickel Matte: A New Hydrometallurgical Route for Selective Metal Recovery
Electrolyte Design for Sustainable Ironmaking: Electrowinning of High-Purity Iron from Low-Grade Oxide Ores
Evaluation of Recycled Ti-6Al-4V Powder Feedstock for use in Additive Manufacturing using In-situ X-Ray Diffraction
Fusing In-Situ Monitoring Data with Physics-Based Simulations for Real-Time Process-to-Structure Prediction in Metal AM Using Conditional Generative AI Model
Improving critical metals circularity in additive manufacturing by recovery and reuse of cold spray feedstock powders
Kinetic pathways of the oxide-to-metal conversation
Life Cycle Analysis-based Multi-Objective Optimization of H2-DRI charging in Scrap-Based EAF Steelmaking
Mechanism-Guided Upcycling of Downgraded Aluminum Scrap through Iron-Rich Intermetallic Trapping
Not so Idle Musings of Metallurgists: " Learnings From Lead Acid Battery Recycling that can be Applied to EV Battery Recycling
Predicting Melting Temperature of Molten Salt Electrolytes with Universal Machine Learning Interatomic Potentials
Predicting Mineral Phase Diagrams from First-Principles Modeling
Production of Low-Fe Aluminum Alloys through Efficient Iron Removal from Casting Scrap
Recent progress on recycling critical elements using plasma and solid-state methods
Recycling and Integration Challenges of Lithium–Sulfur Batteries in the Existing LIB Ecosystem
Secondary Aluminum Reductants in Ferrochromium Production
Solid state scrap processing: An overview of new approaches
Solidification Pathways in Al-Fe Alloys under Different Cooling Rates
Suppressing Fe-Rich Intermetallics in High-Fe Recycled Aluminum via Cooling-Rate Engineering and Nucleation Modeling
Sustainable Neodymium Metal Production via Magnesiothermic Reduction of Oxide
Synthesis of Li2S via the sulfidation of LiOH using H2S generated by the reaction of H2 with molten S
Textured Metals for Energy Storage: From Findings via Characterization to New Materials Design

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