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Meeting 2026 TMS Annual Meeting & Exhibition
Symposium Advances in Pyrometallurgy: Pyrometallurgical Off Gas Handling, Processing and Cleaning
Presentation Title Testwork-Driven Off-Gas Systems Design for Novel Pyrometallurgical Applications
Author(s) Kyle André Marais, Nicole Sweeten, Mariam Sidawi, Kamal Joubarani
On-Site Speaker (Planned) Kyle André Marais
Abstract Scope Effective off-gas cleaning is essential for metallurgical operations to safety and environmental regulations. Novel processes often rely on adapted off-gas treatment systems, assuming compatibility with new off-gas compositions without thoroughly evaluating fume generation rates or the extent of gas cleaning required. This study characterises the off-gas from a novel process at pilot scale through a comprehensive testing campaign involving off-gas composition analysis, temperature and pressure measurements, flow rate monitoring, dust collection, and particle size distribution assessment. An off-gas model was developed to validate the theoretical gas evolution and predict conditions at the industrial scale. These insights served as a roadmap to the selection and trade-off of suitable abatement technologies for scale-up. This paper presents the development of the off-gas model, highlights key findings from pilot-scale testing, and discusses the major challenges encountered in designing off-gas treatment systems for emerging metallurgical processes.
Proceedings Inclusion? Planned:
Keywords Pyrometallurgy, Iron and Steel, Other

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Basic Overview of the Slag Foaming Phenomenon in Electric Arc Furnace Steelmaking
Advanced Design of Post-Combustion and Drop-Out Chamber for Optimal Emission Reduction in TRF (Tilting Refining Furnace) Copper Refining Plants
Effects of Impurities on Sulfuric Acid Catalyst: An Experience-Based Perspective.
Fluid-Dynamic Modeling and Operational Assessment of the Reactor in the Sulfuric Acid Plant of the Ilo Copper Smelter
Hybrid Modeling for Gas Cleaning Optimization in Non-Ferrous Furnace Systems
Off-Gas Processing for Sustainable E-Waste Recycling at Aurubis Richmond
Pre-Reduction Concepts for Manganese Ferroalloys Production
Prediction and Dynamic Scheduling of Off-Gas in Iron and Steel Enterprises: Trends and Challenges
Pyrometallurgical Off-Gas Handling: Innovations for Designing Gas Cleaning Plants
Research on Integrated Recycling and Utilization Technology of CO in Sintering Flue Gas
Smelter Off-Gas Systems: Evolving Practices, Design Strategies and Operational Enhancements From Recent Projects
Testwork-Driven Off-Gas Systems Design for Novel Pyrometallurgical Applications
The Impact of Secondary and Recycled Feeds on Waste Heat Boilers
The ISASMELT™ Technology Development Path to Becoming the Cleanest Base Metal Smelting Technology

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