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Meeting 2027 TMS Annual Meeting & Exhibition
Symposium Fundamentals of Sustainable Metallurgy and Materials Science
Presentation Title Influence of Na₂SO₄ and CaSO₄ Additions on MgO-C Refractory Corrosion in Nickel Refining Ladle Slag
Author(s) Dahye Han, Yuri Kim, Min Seok Seo, Jong Ho Kim, Il Sohn
On-Site Speaker (Planned) Dahye Han
Abstract Scope With increasing nickel demand, upgrading laterite-derived ferronickel is important for producing high-value nickel feedstocks, including high-nickel matte. Na₂SO₄ and CaSO₄ generated in downstream hydrometallurgical leaching processes, has been proposed as a recyclable sulfur-bearing reagent. However, the formation of basic oxides through Na₂SO₄ and CaSO₄ decomposition may modify slag properties and threaten operating conditions by accelerating MgO-C refractory corrosion. In this study, the effects of Na₂SO₄ and CaSO₄ additions on MgO-C refractory corrosion were investigated using ferronickel ladle slag at 1550°C under an Ar atmosphere. Refractory corrosion was evaluated based on MgO content in the slag and cross-sectional morphological analyses. Both Na₂SO₄ and CaSO₄ additions accelerated slag penetration and MgO dissolution, resulting in severe corrosion and spalling. In particular, Na₂SO₄ caused more severe refractory corrosion than CaSO₄. Therefore, additive additions should be controlled within a specific operating window to balance nickel refining efficiency and refractory stability.
Proceedings Inclusion? Planned:
Keywords Pyrometallurgy, Recycling and Secondary Recovery, Other

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