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Meeting 2026 TMS Annual Meeting & Exhibition
Symposium Frontiers of Materials Award Symposium: Science at the Frontier of Engineering: Qualification and Certification of Metal Additive Manufacturing
Presentation Title Streamlining the Additive Manufacturing Qualification Process While Further Reducing Risk
Author(s) Evan Handler
On-Site Speaker (Planned) Evan Handler
Abstract Scope The AM qualification process can be summarized as a series of risk reduction efforts executed prior to production aimed at reducing the chance of producing, accepting, and installing parts that will not meet part performance requirements. While various best practice guides and requirements documents that govern the AM qualification process exist for different industries, these documents evolve slower than our AM knowledge and the technology, which has led to these processes being misaligned with our current understanding of the risks associated with AM. One common AM qualification framework consists of initial material, installation, operation, and performance qualification steps. There is opportunity to streamline this approach while better addressing the risks associated with AM. This presentation will lay out an idealized update to this existing AM qualification approach, and will indicate major changes, highlight efforts that are enabling these changes, and identify work still needed.
Proceedings Inclusion? Definite: None Selected

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Challenges and Opportunities in Qualification of Metal Additive Manufacturing
Challenges Facing Certification and Qualification of Metal AM Parts for Boeing Commercial Airplanes (BCA)
Challenges in Qualification of Additively Manufactured Metallic Parts for Fatigue Critical Applications
Empirical and Digital Qualification Methods for Additive Manufacturing
Overview of New Air Force Approach to Additive Manufacturing Material Qualification
Qualification and Certification Challenges for Additive Manufacturing: A PathForward for Critical Applications
Qualification for Metal AM: Lessons Learned in the Past Decade, What to do (and not to do), and Where we are Heading to in the Next Decade
Q3+ | RTX's Consolidated Approach to IQ/OQ/PQ+MQ
Spatial Variations in Build Quality and Fatigue Life in Laser Powder Bed Fusion of Ti6Al4V: A Mechanistic Assessment
Streamlining the Additive Manufacturing Qualification Process While Further Reducing Risk
Toward Reproducible Manufacturing in Laser Powder Bed Fusion: Machine Make and ModelAgnostic Digital Thread

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