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Meeting 2026 TMS Annual Meeting & Exhibition
Symposium Solid-State Processing and Manufacturing for Nuclear Applications: Integrating Insights and Innovations
Presentation Title Enabling Bulk Deposition of High Melting Temperature Materials via Additive Friction Stir Deposition
Author(s) Lukas Dean, Andrew Holladay, Brian Gierk, Yuri Hovanski
On-Site Speaker (Planned) Lukas Dean
Abstract Scope Numerous investigations of high melting temperature materials produced via additive friction stir deposition have been published demonstrating promise for the properties that may be achieved via solid-state processing. However, while the inherent published properties are promising, most studies investigating creep-resistant materials or even more traditional stainless steels are characterizing properties from deposits less than single inch increments in all directions. To date, very little has been done to demonstrate a path to manufacturability of bulk depositions. Both machine and tooling limitations have hampered the ability to achieve depositions beyond small, research quantities. This research documents changes made to machines and tools to enable continuous, bulk deposition of high melting temperature materials like stainless steel. Critical evaluation of thermal management is presented as a means of protecting equipment and enabling tool materials that will enable the manufacturing of full size nuclear components.
Proceedings Inclusion? Planned:
Keywords Additive Manufacturing, Nuclear Materials, Other

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

An Evaluation of Friction Stir Welding to Join 316H Stainless Steel Without Sensitization
Consolidation and Sintering of Immiscible Elements: U-Y
Dependence of Radiation Induced Segregation of Cr on Sink Dimensionality in Fe-Cr Alloys
Enabling Bulk Deposition of High Melting Temperature Materials via Additive Friction Stir Deposition
Fabrication of Bulk Nanoporous W by Powder Metallurgy and Thermal Dealloying
Friction Stir for Nuclear Fusion: Adapting FSW for Thick Section Dissimilar Copper Joints With Varying Base Material Properties
Investigation of Cold Spray Ni-Coatings for Stainless Steel Canisters in Dry Cask Storage Systems
Iron Aluminide Formation via Cold Spray and Spot Friction Processing for Tritium Permeation Barrier Applications
Machine Learning Driven Optimization of 3D-Printed Advanced Materials for Radiation Shielding
Optimizing Production Route for ODS Hastelloy N Produced via Hot Isostatic Pressing for Structural Applications in Molten Salt Reactors
Plasma Arc Additive Manufacturing for Superalloys and Beyond
Process Optimization for Hydride Fuel Fabrication
Scalable Solid-State Manufacturing Pathways for the ARC Fusion Power Plant
Solid State Consolidation of IN800H
Successful Cladding Tube Production for Next Gen Fission Reactors Using Friction Extrusion and Pilgering

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