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Meeting 2026 TMS Annual Meeting & Exhibition
Symposium Accelerated Discovery and Insertion of Next Generation Structural Materials
Presentation Title New Insights into the Evolution of Powder Metallurgy (PM) Ni-Based Superalloys During Consolidation and Thermomechanical Processing
Author(s) Luis F. Arciniaga, Pascal Thome, Sammy Tin
On-Site Speaker (Planned) Luis F. Arciniaga
Abstract Scope A microstructure informatics approach based on EBSD and EDS data was used to quantitatively describe the sequence of microstructural changes occurring during consolidation and processing of an advanced powder metallurgy (PM) Ni-based superalloy. Starting with the consolidated powder compact (HIP microstructure), microstructural features such as primary γʹ precipitate size, retained plastic strain, and various subsets of grains (pure γʹ, mixed γ/ γʹ and pure γ grains) were tracked as a function of processing. Changes that occurred due to the conversion to billet and isothermal forging processes were systematically quantified to better understand the sequence of recrystallization mechanisms that cause changes in the microstructure from thermomechanical processing. Quantitative assessment of the microstructure metrics provides new insight into mechanisms operative during thermomechanical deformation. Results from the study will be presented and the microstructural evolution will be rationalized.
Proceedings Inclusion? Planned:
Keywords Characterization, High-Temperature Materials, Shaping and Forming

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Combinatorial Approach for the Development of Ternary Alloys
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Accelerating W-Alloy Design with Physics-Guided Machine Learning
AlloyBot: An Automatic Arc-Melting System for High-Throughput Alloy Synthesis
Automated High-Throughput Characterization of Structural Materials for Extreme Environments
CALPHAD Based Screening for Rapid Training of Alloy Design Models
Coupled Design and Characterization Tools to Enable Components with Spatially Varying Materials and Properties
DARPA METALS: Introducing New Material Test Methods and Design Optimization Paradigms for Future Multi-Material Structures
E-44: Evaluating Elemental Powder-Based Direct Energy Deposition for High-Throughput Synthesis of Alloys
Generative Design of Compositionally Graded Turbine Rotors
Hydrogen Embrittlement Behavior of Ni-Based Alloy Fabricated by Laser-Powder Bed Fusion
Leveraging Domain Knowledge for Optimal Initialization in Materials Optimization Frameworks
Machine-Learning Prediction of Yield Strength for W-Ta-Nb Alloy from Room Temperature to 2000°C
Machine Learning Domain Knowledge-Based Design of Alloys with High Strength
Microstructural Evolution During Processing and Creep of Re-Free Single Crystal Superalloy ERBO/15
Multimaterial Structures: Materials, Test Methods, Models and Data Enabled Topology Optimized Design
New Insights into the Evolution of Powder Metallurgy (PM) Ni-Based Superalloys During Consolidation and Thermomechanical Processing
Novel Approach to Rapid Material Characterization and Multi-Material Design Optimization
On the Effect of Temperature Cycling and Stress on the Formation of σ-Phase in Single Crystal Superalloys
RADICAL: Rapid Array DImple-Based Co-Design of Gradient MateriaL and Geometry
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Rapid Exploration of Al-Ti-Fe-Si Alloys Via Automated High-Throughput Laboratory X-Ray Diffraction (XRD) and Fluorescence Analysis (XRF)
Simultaneous Design and Discovery of Functionally-Graded Alloys, Supported by Material Informatics and Rapid Testing
SMART: Novel Material Library Synthesis to Accelerate Structural Alloy Discovery
Success and Challenges with Qualifying 6061-RAM2 and 7050-RAM2 Aluminum Alloys for LBPF Additive Manufacturing
"Old-Fashioned" Cast & Wrought Ni-Base Superalloys - Some Remaining Challenges for Alloy and Process Design

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