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Meeting MS&T26: Materials Science & Technology
Symposium Additive Manufacturing: Development of Powders
Presentation Title Atomic Layer Deposition for Aluminum and Titanium Feedstock Modification for AM Applications
Author(s) Chris Gump, Alex Koegel, Jaime DuMont, Guillermo Rojas, Caitlin Czernek
On-Site Speaker (Planned) Chris Gump
Abstract Scope Atomic layer deposition is a thin film coating technique capable of depositing precise, nanometer-scale films onto powders using self-limiting surface reactions. Forge Nano has previously shown that Al2O3 films on Ti64 improved substrate flowability, oxidation resistance, as well as improving the physical properties of parts printed by laser powder bed fusion. In this work, we have broadened the material set of ALD-coated materials to include aluminum feedstock powders coated with TiO2, and performed further testing on Al2O3-coated Ti64. Powders were coated at the 100 g and 10 kg scale. Images taken using FIB/STEM cross-sectioning demonstrated the density and uniformity of the films. The goal is to print the powders using both laser powder bed fusion and cold spray processes. Potential scale-up routes for 100-400 kg batches will also be discussed.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Atomic Layer Deposition for Aluminum and Titanium Feedstock Modification for AM Applications
Characterization of Powder Rheology for Additive Manufacturing Feedstocks
Chemistry & Materials Engineering for Additively Manufacturing Optical Glasses
Connecting Powder Properties to Printability of Water Atomized Powders for PBF-LB
Effect of Ti-6Al-4V Chip Microstructure on Energy-Efficient Hydride-Assisted Powder Production
Evolution of Powder-Binder Interactions During Reuse of Solid-State Machined Copper Powder in Binder Jet Printing and Their Impact on Microstructure and Mechanical Properties
Influence of Atmospheric Environments on Spark Plasma Sintering Kinetics, Densification, and Microstructural Evolution in Inconel 718 and 316L Stainless Steel Alloys
Reduce, Reuse, Recover: Reclaiming Undeposited Metal Powder for Reuse in Cold Spray Additive Manufacturing
Rethinking Powder Requirements for AM: A Comparative Study of DirectPowder™ vs. Atomization

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