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Meeting 2026 TMS Annual Meeting & Exhibition
Symposium Materials Aging and Compatibility: Experimental and Computational Approaches to Enable Lifetime Predictions
Presentation Title Computational Analysis of Electromigration-Induced Failure in Solder Joints
Author(s) Choong-un Kim, Harikrishnan Kumarasamy, Patrick Thompson, Sylvester Ankamah-Kusi
On-Site Speaker (Planned) Choong-un Kim
Abstract Scope Electromigration-driven failure has become an increasingly critical reliability concern in Cu/Sn solder joints used in electronic packaging. Under prolonged current stress, atomic flux and dynamic microstructural evolution lead to the accelerated growth of intermetallic compounds (IMCs) and the formation of Kirkendall voids—key indicators of degradation. Modeling these complex mechanisms is challenging, largely because solder joints behave as open systems where atomic migration interacts directly with evolving microstructures. To bridge this gap, we developed a phase-field-based finite element analysis (FEA) framework that simulates the coupled kinetics of IMC growth and void formation under electromigration. The model incorporates current crowding and grain size effects to enhance realism and predictive accuracy. Simulation results closely align with experimental observations, offering a robust tool to investigate long-term reliability. This study presents the methodology and highlights insights into the failure evolution, laying groundwork for improved predictive modeling of solder joint behavior in next-generation electronics.
Proceedings Inclusion? Planned:
Keywords Computational Materials Science & Engineering, Electronic Materials, Joining

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Computational Analysis of Electromigration-Induced Failure in Solder Joints
H-30: Investigation Solder Joint Performance in Additively Manufactured Flex Cables With Silver Ink Pads
Integrated Approaches for 316L Lifetime Prediction in Low-Temperature Creep Conditions
Irradiation Effects on Carriers Dynamics in GaAs and Si PiN Photodiode
Microstructure Influence on the Intergranular Corrosion of Aluminum Alloys by Integrating Experimental Data and Microstructure Incorporated Computational Modeling
Microstructure Sensitive Pitting Corrosion and Film Degradation Modeling of Brass in Potable Water

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