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Meeting MS&T25: Materials Science & Technology
Symposium Additive Manufacturing: Equipment, Instrumentation and In-Situ Process Monitoring
Presentation Title TOPS: A High-Throughput, Laser-Based Method for Measuring Thermal Conductivity in Additive Manufactured and Other Materials
Author(s) Ron Fisher, Jeffrey Braun
On-Site Speaker (Planned) Jeffrey Braun
Abstract Scope We demonstrate an innovative technology, a high-throughput, simple, and efficient method to measure thermal conductivity of materials with minimal sample preparation and limited restrictions on sample shape and geometry. The Thermo-Optical Plane Source (TOPS) technique uses laser heating to induce a steady-state temperature rise in a material and infrared thermography to measure the corresponding temperature rise. A simple analysis using Fourier’s law allows for determination of a material’s thermal conductivity. In contrast to convectional thermal conductivity measurement techniques, TOPS is a direct measure of thermal conductivity rather than thermal diffusivity or effusivity, negating any need to know a sample’s density or heat capacity. We demonstrate the ability to measure thermal conductivities at room temperature with a focus on characterizing the thermophysical properties of metal alloy parts created through additive manufacturing, as those processes can impart non-uniform crystal structure and layer-to-layer variations. Applications include additively manufactured materials, ceramics, TIM’s, composites, polymers.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Effect of Beam Shaping on Ratio Pyrometric Temperatures in DED-LB/M
Electrical 3D-Printing Process Monitoring Methods
In-situ Nondestructive Evaluation of Residual Stresses in Directed Energy Deposition
Laser Beam Profiling and High-Temperature Thermal Conductivity Measurements with a Commercial Camera
Leveraging Multi-Modal ISPM for Rapid PBF-LB Qualification
Mitigating Printing Anomalies in Aerosol Jet Printing: A Data-Driven Approach for Process Planning and Optimization
Novel multi-sensor platform based on in-line 2D-X-Ray diffraction and dynamics systems approach for real-time monitoring of transient microstructures & properties of additively manufactured metals
Real-time Defect Detection in Additive Manufacturing via In Situ Backscattered Electron Imaging
Real-Time Infrared Thermography on Inconel 718 With CT scan & Surface Roughness Analysis
Recovery and Processing of Metal Feedstock Powder for Re-Use in Cold Spray Deposition
Spatter Generators: Sizes, Locations, and Morphologies of Ejecta from Laser Powder Bed Fusion
Sub-surface thermal measurement in additive manufacturing via machine learning-enabled high-resolution fiber optic sensing
Thermal Imaging with Off-The-Shelf Color Cameras Yields New Insights to Melt Pool Physics in AM Processes
TOPS: A High-Throughput, Laser-Based Method for Measuring Thermal Conductivity in Additive Manufactured and Other Materials
Ultrasonic measurements for in situ material characterization in hybrid additive manufacturing

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