About this Abstract |
| Meeting |
2024 TMS Annual Meeting & Exhibition
|
| Symposium
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Additive Manufacturing: Advanced Characterization with Synchrotron, Neutron, and In Situ Laboratory-scale Techniques III
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| Presentation Title |
In-situ Melt Pool Monitoring Using Synchrotron X-ray Imaging and Ultrasound for Laser-based Additive Manufacturing |
| Author(s) |
Nathan J. Kizer, Lauren Katch, Lovejoy Mutswatiwa, Tao Sun, Samuel J. Clark, Xiaoyu Xie, Wing Kam Liu, Jordan S. Lum, David M. Stobbe, Christopher M. Kube |
| On-Site Speaker (Planned) |
Nathan J. Kizer |
| Abstract Scope |
Melt pools generated during additive manufacturing (AM) dictate the resulting structure of printed parts. As AM techniques increase in accessibility, a lack of fundamental understanding of melt pools has increased the need for real-time monitoring techniques to isolate critical mechanisms that drive unwanted material properties, i.e., pores or resulting microstructure. Current methods utilizing optical or thermal imaging only provide a 2D view of the melt pool, whereas ultrasonic testing can offer a low-cost, 3D response in real-time. In this project, experiments performed using high-speed synchrotron X-ray imaging with ultrasonic inspection were conducted in real-time on melt pools generated in Al 6061 samples. The ultrasonic response was validated using the X-ray images as ground truth with critical melt pool features, such as depth and solidification rates, extracted accurately. |
| Proceedings Inclusion? |
Planned: |
| Keywords |
Additive Manufacturing, Other, Characterization |