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Meeting MS&T26: Materials Science & Technology
Symposium Additively Manufactured Materials for Nuclear Energy
Presentation Title Laser Powder Bed Fusion of Alumina-Forming Austenitic Steel for Lead-Cooled Fast Reactor Applications: Processing and Corrosion Behaviour
Author(s) Lorenzo Notari, Enrico Virgillito, Alessandra Martucci, Daniele De Caro, Mariangela Lombardi, Francisco Garcia Ferrč
On-Site Speaker (Planned) Lorenzo Notari
Abstract Scope Lead-cooled fast reactors (LFRs) require materials able to withstand harsh liquid-lead and neutron irradiation environments, with AM offering a route to geometrically complex components. This work investigates laser powder bed fusion (L-PBF) of a novel alumina-forming austenitic (AFA) steel, selected for protective Al₂O₃-scale formation, and its LFR-relevant corrosion behaviour. Gas-atomized AFA powders were assessed by SEM, He-pycnometry and Hall flowmeter tests, confirming spherical morphology, negligible internal porosity and excellent flowability. Single scan track (SST) trials were first performed and analysed by top-view and cross-sectional optical microscopy to define parameters for bulk fabrication. Fully dense bulk specimens were obtained, and the highest-build-rate condition achieving >99.9% density was selected for characterization. Optical/SEM microscopy, SEM-EDS and XRD confirmed fully austenitic microstructure without detectable segregation, while Vickers microhardness and tensile testing assessed mechanical response. Corrosion was evaluated in molten lead at 600 °C and 10⁻⁷ wt.% oxygen, focusing on Al₂O₃ formation and dissolution resistance.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Additive Manufacturing of Novel Cobalt-Free Nanoprecipitate-Strengthened High-Entropy Alloys for Nuclear Applications
Combinatorial Synthesis and Machine Learning Assisted Refractory Alloy Design
Comparing Microstructure and Mechanical Behavior of Compacted versus Binder Jet Printed and Sintered Zircaloy-4 Powder
Design and Fabrication of Open-Porous Structures to Advance Nuclear Energy
Feasibility Study on the Production of Fuel Pin Spacer Rings in 316L via Laser Powder Bed Fusion
High-Throughput Screening of Additively Manufactured Multi-Principal Element Alloys for Nuclear Applications
Ion Irradiation Response of Additively Manufactured GRX-810 Medium-Entropy Oxide Dispersion Strengthened Alloy
Irradiation Response of Wire Arc Additively Manufactured 316L Stainless Steel: Process, Microstructure, and Defect Evolution
Laser Powder Bed Fusion of Alumina-Forming Austenitic Steel for Lead-Cooled Fast Reactor Applications: Processing and Corrosion Behaviour
Mechanisms of Microstructural Homogenization, Mechanical Property Evolution, and Proton Irradiation Response in HIP-Treated PBF-LB 316L Stainless Steel for LWR Applications
Mesoscale Modeling of Radiation Damage Evolution in Additively Manufactured Austenitic Stainless Steel
Molecular Dynamics Investigation of Helium-Induced Damage in Alloy 800H
Powder Bed Fusion of Polymer-Ceramic Composites for Neutron Radiation Shielding
Stability of Additively Manufactured GRCop-42 for Nuclear Thermal Propulsion
Stereolithography Additive Manufacturing of Lithium-Containing Ceramics for Fusion Energy: Resin Development, Fabrication, and Sintering
The Integration of Ion-Neutron-Modeling Approaches to Accelerate Adoption of Additively Manufactured Steels for Nuclear Energy
Transforming Fabrication: Enabling Nuclear Innovation Through Additive Technologies
Westinghouse Advancements in Additive Manufacturing of Commercial Nuclear Product

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