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Meeting Materials Science & Technology 2019
Symposium Metamorphic Manufacturing – Incremental Deformation Processing for Agile, High-quality Metallic Component Production
Presentation Title Rapid Prototyping of Forming Tools Using 4340 Steel Through Additive Manufacturing
Author(s) Ryan Mier, Colt Montgomery
On-Site Speaker (Planned) Ryan Mier
Abstract Scope In a prototyping and experimental facility time is often the biggest hurdle in manufacturing, so being able to create hardened tool steel punches for forming in a way that can be done rapidly and iteratively is attractive. The authors have identified additive manufacturing (AM) as a potential solution to this problem especially in applications related to deep draw forming and hydro-forming. 4340 steel is used in forming tools and is a good choice for use in laser powder bed fusion based AM. We show that there can be significant time saving advantages to this process over conventional machining when dealing with complex tool geometries, as well as material properties that can only be achieved through AM such as a different micro-structure in the tooling at its working surface than throughout the rest of the punch.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Comparison of Robotic Blacksmithing, 3D Printing and CNC Machining for Aerospace Replacement Parts
Complexity & Functionality of Automotive Structural Components with Tailored Properties
Lagrangian Finite Element Simulation of Metaphorphic Manufacturing
Metamorphic Manufacturing Activities and Evolving Opportunities at Case Western Reserve University
Metamorphic Manufacturing: A View from Two Perspectives
Metamorphic Manufacturing: Processing Pathways to Manufacture Custom Geometry Components with Tailored Microstructures
Multimodal Atomic Scale Characterization of Structural and Compositional Changes During Shear Deformation of Materials
Opportunities and Challenges in Flexible Dieless Forming - A Summary of Double-Sided Incremental Forming (DSIF) Work at Northwestern University
Rapid Prototyping of Forming Tools Using 4340 Steel Through Additive Manufacturing
Robotic Blacksmithing, Building on Past Success
Setting Component Properties in Incremental Forming
Solid Phase Processing of AA6XXX and AA7XXX Alloys via Shape Approach

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