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Meeting 2026 TMS Annual Meeting & Exhibition
Symposium Materials Research in Reduced Gravity
Presentation Title Laser Beam Welding Benchmark Experiments Performed in Reduced Gravity and Vacuum
Author(s) Andrew O'Connor, Thomas C Bryan, Charles T Cowen, William C Evans, Micah D Hardyman, Jennifer M Jones, Louise S Littles, Mason C Phillips, Christopher S Protz, Benjamin L Rupp, Jeffrey W Sowards
On-Site Speaker (Planned) Andrew O'Connor
Abstract Scope Laser beam welding (LBW) is affected by the extreme temperatures, reduced pressure, and reduced gravity present in space environments. Gravity and pressure especially influence its melt pool and solidification dynamics. A compact, modular vacuum chamber adaptable to flight platforms from parabolic to orbital currently hosts an experiment to investigate the combined influence of reduced gravity and pressure on LBW. A swappable cartridge contains a rotating platen on which customizable workpieces can be welded under vacuum, greatly increasing experimental throughput. Instrumentation includes weld and thermal cameras observing the process, thermocouples placed on workpieces, accelerometers, and vacuum sensors. Experimental data gathered during the welding process will be combined with post-flight nondestructive evaluation, metallography, and mechanical testing to provide validation datasets for computational modeling. Phase I of this effort involves a parabolic flight campaign in low gravity while an anticipated Phase II would proceed to in-space demonstration to access extended duration microgravity.
Proceedings Inclusion? Planned:
Keywords Joining, Solidification, ICME

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

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Lamella-to-rod transition in eutectic solidification: microgravity experiments and phase-field simulations
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Magnetohydrodynamic Flow in Electromagnetic Levitation Experiments on Iron-Copper Samples
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Mini-ROXY: A First Step Towards Economic Oxygen and Metal Extraction on the Moon
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The Equilibrium Shape of Compound Drop by Liquid Iron and Molten Oxide Under Microgravity Conditions
The European Space Agency’s Materials Science in Space Programme: An Update
The influence of convection on ferrous alloy phase transformation kinetics on ground and in microgravity
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UPREB: Universal Predictors of Regolith Behavior for Lunar ISRU Payloads
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