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Meeting 2027 TMS Annual Meeting & Exhibition
Symposium Next Generation Electrometallurgical Technologies for Metal Extraction, Refining, and Recycling
Presentation Title Liquid-Metal Bipolar Membrane for Electrochemical Recovery of Critical Metals in Molten Salts
Author(s) Alok Kumar Pandey, Hojong Kim
On-Site Speaker (Planned) Alok Kumar Pandey
Abstract Scope Membrane-based separation and recovery of electroactive species in molten salts remains challenging because conventional membranes lack the stability and transport properties required at high temperatures. Here, we introduce a liquid-metal (e.g., Bismuth) bipolar membrane that enables selective transport of metals such as lithium and rare-earth elements via coupled interfacial electrochemical reactions and diffusion within the liquid metal. The liquid state of the membrane facilitates strong chemical affinity for target species with rapid charge-transfer kinetics and high chemical diffusivity, simultaneously achieving high selectivity and fast transport. Using lithium as a model species, we establish the membrane design principles, elucidate its transport mechanism, and demonstrate wireless operation enabled by its intrinsic electronic conductivity, sustaining continuous lithium transport at currents densities up to 1 A cm-2 in molten LiCl-KCl at 500 °C. We further demonstrate selective lithium recovery from complex mixtures such as spent LiCoO2 cathodes.
Proceedings Inclusion? Planned:
Keywords Electrometallurgy, Recycling and Secondary Recovery, Copper / Nickel / Cobalt

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Rotating Porous Cathode Electrolytic Cell for Quasi-Continuous, Sustainable Iron Powder Production from Copper Smelting Dust
Carbon Emissions Assessment of Steelmaking Routes for 40Cr Steel
Closed-Loop Electrochemical Extraction and Recovery of Critical Minerals Using Low-Cost Open-Source Ion Exchange Membranes
Decarbonizing metal extraction through molten salt electrolysis with non consumable anodes
Electrometallurgy for Lithium Extraction and Processing
Electrons as Reductants: Transforming Metal Production through Electrometallurgy
Engineering Transition Metal Oxide Electrode for Direct Lithium Extraction from Aqueous Brines
Evidence of Silicon Production from Fluxed End-of-Life Photovoltaic Glass via Molten Oxide Electrolysis
High-Temperature Molten Salt Electrolysis for Sustainable Small-Molecule Chemical Synthesis
Liquid-Metal Bipolar Membrane for Electrochemical Recovery of Critical Metals in Molten Salts
Molten Salt Electrolysis for Iron Production: Progress Toward Decarbonized Ironmaking
Nordic Salt Cycle – Scaling a Molten Salt Process for Critical Mineral Recovery to Pilot
Recovery of Valuable Metals From Secondary Resources Using Molten Oxide Electrolysis
Thermodynamic and Experimental Investigation of In-Furnace Recycling of Electric Arc Furnace Dust
Three-Layer Electrorefining of Liquid Zn and Pb Held on/in Porous Holding Materials in Molten Chlorides

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