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Meeting MS&T26: Materials Science & Technology
Symposium Additive Manufacturing: Architected Structures and Multifunctional Metamaterials
Presentation Title Process–Structure–Property Relationships in TPMS Lattices: A Comparison of Fused Filament Fabrication and Laser Powder Bed Fusion in 17-4 PH Stainless Steel
Author(s) Krishbold Bhandari
On-Site Speaker (Planned) Krishbold Bhandari
Abstract Scope Triply Periodic Minimal Surface (TPMS) lattices offer exceptional strength-to-weight ratios and efficient load distribution, making them useful for lightweight, energy-absorbing, and thermally efficient components. This study investigates the fabrication of 17-4 PH stainless steel Gyroid and Schwarz P lattices using Metal Fused Filament Fabrication (FFF), providing a low-cost alternative to Laser Powder Bed Fusion(L-PBF). This research evaluates the relationship between manufacturing processes and mechanical performance by comparing the forming fidelity and compressive behavior of both methods. Gyroid and Schwarz P lattices were analyzed through compression testing and finite element modeling. Experimental results show that FF lattices achieved uniform structural integrity with approximately 19% sintering shrinkage. While L-PBF structures exhibited higher yield strengths of 147MPa-10 MPa versus 220MPA-72 MPa across 45-70% porosity ranges, FFF followed Gibson-Ashby power law scaling consistency with bend-dominated architectures. These results validate that Metal FFF can reliably produce TPMS, offering structure-property relationships relevant to scalable lattice manufacturing.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Additive Manufacturing of Bimetallic Stainless Steels Through Metal Fused Filament Fabrication
Additive Manufacturing of Multifunctional Structures for Aerospace Combustor Applications.
Advances in Additive Manufacturing for Multiscale and Multifunctional Applications
Biomimetic 3D Printing: Replicating the Hierarchical Defense Mechanisms of the Terrapene carolina Shell
Effect of Fused Deposition Modeling-Induced Defects and Heat Treatment on the Mechanical Response of PLA Lattices
Engineered Porosity and Lattice Structures for Thermal Management in IN718 Components Manufactured by Laser Powder Bed Fusion
Evaluations of Additively Manufactured Superalloy Lattice Blocks
Fabrication of 316L Stainless Steel with Biofunctional Coatings via Laser Powder Bed Fusion
Gas Flowability and Mechanical Properties of MEX-Fabricated Hastelloy C22 Porous Structures: Influence of Pore Structure Evolution with Sintering Temperature
Load-Mode-Dependent Mechanical Behavior of LPBF 316L Lattice Structures Under Compression and Shear
Multi-Material Additive Manufacturing of Aluminum-Based System
Multiscale Architectured Wick Geometries in Additively Manufactured Loop Heat Pipes
Polymer Based Additively Manufactured Acoustic Sealing Components and Testing Thereof
Process–Structure–Property Relationships in TPMS Lattices: A Comparison of Fused Filament Fabrication and Laser Powder Bed Fusion in 17-4 PH Stainless Steel
Quantum Theory of Functionally Graded Materials
Understanding and Modeling the Effect of Thermal History on the Structure and Functional Properties of TPMS Lattices Fabricated by Laser Powder Bed Fusion

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