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Meeting 2027 TMS Annual Meeting & Exhibition
Symposium Accelerating Innovation in Materials and Manufacturing
Presentation Title Agentic Systems Design of an Open-Source Powder Doser for L-PBF Feedstock Research: CAD, PCB, and Firmware
Author(s) Sam Charles, William Mulberry, Luke Winters, Sterling Baird
On-Site Speaker (Planned) Luke Winters
Abstract Scope Agentic AI and generative design tools promise faster laboratory hardware development, but their deployable capabilities across CAD, electronics, and firmware remain poorly characterized. We report an engineer-led assessment spanning the systems-design stack of an open-source powder doser for laser powder bed fusion feedstock research. Using multiple generative-CAD and agent-coding platforms, we produced parametric CadQuery and OpenSCAD models, KiCad schematics, and MicroPython firmware for multi-actuator control with load-cell feedback. Fully AI-generated designs were not deployment-ready—outputs carried geometric errors and hallucinated features—so engineers defined geometry, dimensions, hand sketches, and manufacturing constraints; AI modeled the parts; engineers reviewed, printed, and iterated. Higher-specificity prompts improved usable output, yet weak spatial reasoning remained a recurring limitation across many correction cycles. This open-source route can broaden access to powder-handling instrumentation and reduce dependence on proprietary development pipelines. We present prototypes, workflow tradeoffs, and guidance for AI-assisted development of materials-lab hardware.
Proceedings Inclusion? Planned:
Keywords Process Technology, Computational Materials Science & Engineering, Machine Learning

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Concurrent Engineering Approach for Establishing a Multi-Planetary Society and  a Sustainable Energy Future
Accelerating Complex Materials Scale up
Accelerating Critical Mineral Recovery and Separation from Complex Domestic Resources
Accelerating Innovation in Materials Discovery and Manufacturing for Energy Technologies
Agentic Systems Design of an Open-Source Powder Doser for L-PBF Feedstock Research: CAD, PCB, and Firmware
Asset Intelligence for Belt Conveyor Systems: Accelerating Reliability, Digital Maintenance, and Operational Resilience in Mining
Automated, Self-Driving Materials Microscopy and Characterization Workflows
Automotive Body-In-White Material Selection: Early Stage Architectural Strategy
Autonomous Machine for Accelerated Structural Alloys Discovery and Manufacturing
Bridging Art and Engineering Through AI-Assisted Design and Structural Analysis of Metal Sculptures
Catalyzing Market Disruption: How DARPA's Innovation Model is Shaping the Future of Materials and Manufacturing
From Discovery to Deployment: Accelerating the Commercialization of Advanced Materials
From Transferability to Prediction: The Error Geometry of Interatomic Potentials
Genomic Materials Design: Making CyberSteels Fly
LEFFF: Accelerating HALEU Fuel Fabrication from Pilot Scale to Deployment
Leveraging AI & Materials Innovations to Create World-Changing Businesses
Perspectives on building new manufacturing companies
Scaling high-temperature alloy innovation for next-generation aerospace, defense, energy, and electrification markets
Structure-Property Relationships in AA1050 Aluminum Processed by Accumulative Roll Bonding: Effect of Reduction Ratio and Number of Passes.
Tensegrity-Inspired Lattices for Orientation-Invariant Impact Protection
The Old Man and the Factory: Short Stories from the Plant Floor
Translation of Aerospace Materials Research into Commercial Production
Ultrasonic Welding of Aluminum to Silicon

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