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Meeting 2026 TMS Annual Meeting & Exhibition
Symposium Additive Manufacturing of Lightweight Alloy Matrix Composites
Presentation Title Additive Manufacturing of High-Strength 2024 Aluminum Alloy with Enhanced Thermal Stability via Nano-Treating
Author(s) Tianqi Zheng, Guan-Cheng Chen, Mengchen Li, Alexander Killips, Bingbing Li, Morris Yinmin Wang, Xiaochun Li
On-Site Speaker (Planned) Alexander Killips
Abstract Scope Laser powder bed fusion (LPBF) of AA2024 is hindered by hot cracking and poor thermal stability. Here, we demonstrate that LPBF of TiC nanoparticle-dispersed AA2024 (2024NT) overcomes these issues, yielding crack-free parts (<0.5% porosity) through optimized processing conditions. Post-heat-treated 2024NT (2024NT-T4) exhibits ~34% higher yield strength and ~17% higher UTS at room temperature versus conventional 2024-T4, while maintaining ductility. Moreover, 2024NT-T4 retains elevated strength up to 200 °C and shows markedly improved creep resistance at 150–250 °C. We attribute these gains to nanoparticle-induced stabilization of precipitates and grain structure, which suppresses coarsening and dislocation motion at high temperature. In addition, the dispersed TiC nanoparticles impede dislocation propagation during high temperature deformation and further enhancing creep resistance. These results establish a pathway for producing high-strength, thermally stable AA2024 components via additive manufacturing.
Proceedings Inclusion? Planned:
Keywords Additive Manufacturing, Aluminum,

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Additive Manufacturing of an Ultrahigh-Strength Deformable Al Alloy
Additive Manufacturing of High-Strength 2024 Aluminum Alloy with Enhanced Thermal Stability via Nano-Treating
Development of High Silicon Alloys for Additive Manufacturing
Effect of Interlayer Defects on the Anisotropic Mechanical Behavior of WAAM Al-Mg Alloys
Effect of Zirconium on the Microstructure and Mechanical Properties of Laser Powder Bed Fused Eutectic Al-Ce-Zr Alloy
Engineering Lattice-Matrix Interfaces in PrintCast Components to Increase Effective Ductility
Engineering of SS316-A356 Interpenetrating Composites for Controlled Shear Deformation Under High-Strain Rate Compression
Enhanced Thermal Stability in Additive Friction Stir Deposited ODS IN9052 Al Alloy
Evaluation of Oxide-Matrix Interactions in Oxide Dispersion Strengthened Aluminum Alloys Produced Through Laser Powder Bed Fusion
Exceptional Strengthening Via Nanostructure Engineering in Additively Manufactured Aluminum Alloys
F-40: Mechanical Properties and Microstructure of Wire Laser Directed Energy Deposition of Silicon Carbide Reinforced 316L
In-Situ TiC Formation and Phase Evolution in Ti6Al4V Processed by Digital Light Processing: Pathway to Enhanced Mechanical Properties
Magnetohydrodynamics in Metal Additive Manufacturing
Microstructural and Mechanical Characterization of an Inoculated Aluminum 7075 Alloy Processed with Wire Arc Additive Manufacturing
Microstructural Evolution and Mechanical Properties of Co-Modified Alsi10mg Alloy Fabricated Via In-Situ Alloying in Laser Powder Bed Fusion
Mitigating Cracking in Additive Manufacturing of High-Strength Aluminum Alloys with Ceramic Reinforcements
Modeling the Ductile-To-Brittle Transition of Reactive Additive Manufactured Metal Matrix Composites Using a Damage-Enabled FFT Framework
Simultaneous Enhancement of Printability and Mechanical Properties in Ti-Modified Al-Zn-Mg-Cu Alloy Fabricated by Laser Powder Bed Fusion (L-PBF)
Ultra-Low Modulus in Laser Printed Ti-25Nb
Understanding Multi-Stage Deformation Mechanisms in Additively Manufactured Al6061+TiC Nanocomposite by In-Situ Neutron Diffraction

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