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Meeting MS&T24: Materials Science & Technology
Symposium Advanced Materials for Harsh Environments
Presentation Title Conformal Environmental Barrier Coatings On Additive Manufactured Robust Alloys for Mitigation of Oxidation, Erosion, and Corrosion
Author(s) Xueyan Song, Yun Chen, Cesar-Octavio Romo-de-la-Cruz, Richard Oleksak, Casey Carney, Omer Dogan
On-Site Speaker (Planned) Xueyan Song
Abstract Scope Environmental barrier coatings for increasing the resistance of the alloy towards oxidation and carburization are one of the critical challenges faced by power generation systems such as supercritical CO2 power cycles. In the present work, a conformal protective oxide coating layer has been simultaneously applied on both the internal and external surface of the Additive-manufactured heat exchangers using atomic layer deposition (ALD). The ALD layer is conformal, uniform, pin-hole-free, and dense. Under CO2 exposure at 650°C for 1500 hours, ALD-coated stainless steel 316 presents negligible weight gain. For Ni-based alloys of IN-625, after CO2 exposure at 750°C for 2500 hours, the ALD coating layer remains conformal and uniform. Meanwhile, the ALD coating effectively blocked the Cr outward diffusion. The nano-structure origin of the thermally stable ALD coating layer applied on the metal substrate and a new category of multifunctional environmental barrier coatings enabled by ALD will be discussed.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Combating Biofouling: Field Testing of a Lubricant-Infused Antifouling Coating in Marine Environments
Conformal Environmental Barrier Coatings On Additive Manufactured Robust Alloys for Mitigation of Oxidation, Erosion, and Corrosion
Development of Corrosion-Resistant High Entropy Alloy for Nuclear Application
Development of High Operating Temperature Latent Thermal Energy Storage System: Material Challenges
Development of Nuclear Reactor Structural Materials with Low Critical Mineral Concentrations
Effect of TiO2 Addition on the Hot Corrosion Behavior of Yttria-Stabilized Zirconia in the Presence of V2O5 for Thermal Barrier Coatings Application
Embedded High-Temperature Sensors: Enhancing Thermoelectrical Performance with Refractory Composites Gradient Layers
Enhancing Sustainability in Tool Repair: Refurbishing H13 Hot Forging Tools Using Laser Directed Energy Deposition
Far-Field Passive Ceramic Sensors for High-Temperature Environments
H-9: Exposure of Aerosol Jet Printed h-BN/Polyimide Nanocomposite Films to Gamma Radiation
High-Temperature Oxidation Behavior of Wrought and Additive Manufactured H282 in Direct-Fired Supercritical CO2 Power Cycle Environments
Hot Corrosion Characteristics of 8YSZ Doped with CSZ and YTiZ in Molten V2O5 for Potential Use in Thermal Barrier Coatings
Hot Corrosion of Mo-Si-B and Its Derivates with Ti or Cr between the 500°C - 900°C Range
How Large Language Models can Discover and Design New Materials?
Incipient Deformation and Fracture of Metals and Ceramics During Dynamic Loading and Ballistic Impact
Increasing the Service Life of Materials Working in Harsh Conditions of Metallurgical Production
Influence of Water Vapor on Hot Corrosion of Nickel-Based Superalloys
Near-Field Passive Wireless Sensor for High-Temperature Metal Corrosion Monitoring
One-Dimensional Wormhole Corrosion in Metals
Pathways to Grain Boundary Engineering in Metal Additive Manufacturing
Preparation of Alitized Coatings Using Functionally Active Charges Operating in Harsh Environments of Coke Production
Refractory Ceramics for Use in Molten Oxide Electrolysis
Stabilization Optimization of High Temperature Irradiation Resistant Thermocouples

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