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Meeting MS&T25: Materials Science & Technology
Symposium Additive Manufacturing of Polymeric-Based Materials: Potentials and Challenges
Presentation Title Polymer Gas Atomization: A Novel Approach to Powder Production for Additive Manufacturing
Author(s) Abigail Stanlick, Jordan Tiarks, Boyce Chang, Iver Anderson
On-Site Speaker (Planned) Abigail Stanlick
Abstract Scope Additive manufacturing, particularly powder-based polymer AM, is a constantly growing field. However, the current library of widely available polymer powder feedstocks is limited, largely due to the difficulty in producing quality powders from many polymers. Current powder production methods are often time-intensive and low-yield, including cryogenic ball milling and solvent deposition. Along with long processing times and low yields, these methods often produce irregularly shaped powders, making them difficult to use effectively in AM equipment. Experience with metal powder production shows gas atomization is a potential solution for producing consistent spherical powders. Gas atomization has already been applied to very low molecular weight, waxy-solid polymers with promising results. This presentation expands on applying gas atomization to commercially applicable semicrystalline polymer systems with significantly higher molecular weights, and the unique challenges that polymer systems bring to the gas atomization process. Work performed through Ames National Laboratory contract no.DE-AC02-07CH11358.

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3DP Polymers for Radiation Shielding for Portable Neuroimaging Devices
Continuous Carbon Fiber-Reinforced Composites for Aerospace Applications Using Advanced Manufacturing Techniques
Deposition of Antimicrobial Silver Nanoparticles (AgNPs) Hydrogel Coating for 3D-Printed Implants
Effect of Environmental Conditions on Mechanical Properties of 3D-Printed Glass Microfiber Reinforced Polyamide (PA-12) Composites
Extrusion of Antimicrobial PEEK/AgNPs 3D Printing Filament for Patient-Specific Implants
Fabrication of Soft Robotic Sensors and Actuators via Direct Ink Writing of Dual-Curable Elastomers
From Bottles to Builds: Development of a Recycled PET Filament
From Waste Stream to 3D Printing: Innovative Approaches to Sustainable Material Development
New Permittivity-Based and Inductance-Based Functionalities for 3D-Printed Polymer-Based Materials
Polymer Gas Atomization: A Novel Approach to Powder Production for Additive Manufacturing
Rapid Photocured Plastic Scintillators for Radiation Detection and Additive Manufacturing Applications
Rheological Study of Soybean Oil and Titanium Oxide Suspensions for Developing 4D Porous Materials
Thermoplastic Polyurethane (TPU) as a High-Loading Binder System for Magnesium (Mg) Alloy Extrusion

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