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Meeting 2026 TMS Annual Meeting & Exhibition
Symposium Frontiers of Materials Award Symposium: Science at the Frontier of Engineering: Qualification and Certification of Metal Additive Manufacturing
Presentation Title Empirical and Digital Qualification Methods for Additive Manufacturing
Author(s) Zara Hussain, Callum Churchman, Alex Gullane, Rhys Jones
On-Site Speaker (Planned) Zara Hussain
Abstract Scope A growing number of industries are exploiting the design freedom afforded by AdditiveManufacturing. Highly regulated industries, however, have been slow to adopt thetechnology due to limited confidence in repeatability and the large costs associated withqualifying new processes.Alloyed’s experience in empirical qualification of the LPBF process has prompted us todevelop digital tools, to accelerate qualification programmes and give greater confidencein component performance. This incorporates evaluation of material modelling forpredicting component performance and in-process monitoring for earlier assessment ofanomalous builds.In this presentation, we will critically compare empirical and digital qualification andpropose how a hybrid approach can get LPBF components in service, quicker.
Proceedings Inclusion? Definite: None Selected

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Challenges and Opportunities in Qualification of Metal Additive Manufacturing
Challenges Facing Certification and Qualification of Metal AM Parts for Boeing Commercial Airplanes (BCA)
Challenges in Qualification of Additively Manufactured Metallic Parts for Fatigue Critical Applications
Empirical and Digital Qualification Methods for Additive Manufacturing
Overview of New Air Force Approach to Additive Manufacturing Material Qualification
Qualification and Certification Challenges for Additive Manufacturing: A PathForward for Critical Applications
Qualification for Metal AM: Lessons Learned in the Past Decade, What to do (and not to do), and Where we are Heading to in the Next Decade
Q3+ | RTX's Consolidated Approach to IQ/OQ/PQ+MQ
Spatial Variations in Build Quality and Fatigue Life in Laser Powder Bed Fusion of Ti6Al4V: A Mechanistic Assessment
Streamlining the Additive Manufacturing Qualification Process While Further Reducing Risk
Toward Reproducible Manufacturing in Laser Powder Bed Fusion: Machine Make and ModelAgnostic Digital Thread

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