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Meeting MS&T24: Materials Science & Technology
Symposium Additive Manufacturing: Design, Materials, Manufacturing, Challenges and Applications
Presentation Title Dynamics and Mechanisms of Defect Formation in Metal Additive Manufacturing Processes
Author(s) Lianyi Chen
On-Site Speaker (Planned) Lianyi Chen
Abstract Scope Metal additive manufacturing (laser powder bed fusion and electron beam powder bed fusion) can manufacture metal components with complex geometries directly from digital models without the design constraints of traditional manufacturing routs, which has potential to revolution many industries. However, metal additive manufacturing technologies still face critical challenges of (1) hard to predict and still relying on “trial and error”, (2) containing many uncertainties, (3) low fatigue life, and (4) lack of qualification and certification. This talk will present our research on overcoming these challenges to achieve predictable, consistent and reliable additive manufacturing through revealing the transient dynamics and fundamental mechanisms of defect formation in metal additive manufacturing processes by in-situ high-speed synchrotron x-ray imaging and diffraction, as well as designing novel alloys and processing strategies based on the newly discovered mechanisms.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A-4: Enhancing Mechanical Resilience of SLA Printed Parts in Load-Bearing Applications
A-5: From Traditional Methods to Additive Manufacturing: Production of Pure Copper Components through Powder Metallurgy
A-6: Investigating Crack Propagation in 3D Printed Spicule-Inspired Structures Using Computer Tomography (CT) Scanning
A-7: Optimal Design of Additively Manufactured Forging Preforms Using Finite Element Method
A-8: Optimizing Structural Efficiency: Core Design Strategies for Biomimetic Nested Cylindrical Frameworks in Bending
A Mechanical Test Artifact for Determining Relative As-Built Fracture Toughness in Laser Powder Bed Fusion
Accuracy Assessment of Laser Powder Bed Fusion Fabricated AlSi10Mg Plate-Lattice Structures Using Micro-Computer Tomography
Additive Manufacturing of a Novel Nickel-Based Superalloy for High Performance Extreme Environment Components
Alternative Micro/Nanoscale Additive Manufacturing Strategies for Soft Robots
Characterization of Process-Induced Cracks and Their Closure by Hot Isostatic Pressing in Laser Powder Bed Fusion AA-7075
Data-Driven Design of Refractory High-Entropy Alloys for Additive Manufacturing
Demonstration of a New Hot Cracking Criterion to Design a Compositional Path to Join 316L Stainless Steel and Monel400
Densification and Microstructural Evolution of Carbon-Infiltrated, Binder-Jet Printed 316L Stainless Steel
Development of Design for Additive Manufacturing (DfAM) Knowledgebase
Dynamics and Mechanisms of Defect Formation in Metal Additive Manufacturing Processes
Effect of Material Thickness on Laser Powder Bed Fusion Alloy 625 Mechanical Properties
Exploring the Potential of Multiscale Metal Additive Manufacturing for Developing Functional Components
Laser Powder-Blown Directed Energy Deposition - Influence of Feedstock
Manufacturing Challenges of Ordered and Disordered Networks Using Powder Bed Fusion
Multi-scale Characterization and Development of SIMP Topology Optimized SS316L Lattice Structured Architectures for Lightweighting Applications
Photo-activated Growth and Metastable Phase Transition in Metallic Solid Solutions
Scaling Processes for Manufacturing in Binder Jetting of WC-Co
Size Effect and Influence of Process Parameters on the Porosity of Thin Struts Fabricated via Laser Powder-Bed Fusion
The Utility of Computer Controlled Scanning Electron Microscopy (CCSEM) for Quality Characterization of Metallic Powders at Neighborhood 91

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