| About this Abstract | 
   
    | Meeting | MS&T24: Materials Science & Technology | 
   
    | Symposium | Additive Manufacturing of Ceramic-based Materials: Process Development, Materials, Process Optimization and Applications | 
   
    | Presentation Title | Towards Direct Additive Manufacturing of Bulk Ceramics Using Selective Laser Flash Sintering | 
   
    | Author(s) | Desiderio  Kovar | 
   
    | On-Site Speaker (Planned) | Desiderio  Kovar | 
   
    | Abstract Scope | Additive manufacturing of ceramics is usually performed indirectly utilizing a polymer binder to fuse ceramic particles. The removal of the polymer can be impractically slow for large ceramic parts. Selective laser flash sintering (SLFS) uses a combination of an electric field and local heating from a scanning laser to directly fuse particles directly to each other by the formation of particle necks and without the need for a polymer. The combination of laser heating and subsequent Joule heating lead to runaway temperatures and thermal shock cracking during SLFS. Thus, a key challenge is detecting the onset of particle necking and then reducing the electric field before runaway and cracking occurs. We have developed a non-destructive laser acoustic technique to detect the onset of particle necks and are investigating strategies for passively and dynamically controlling electric field to control runaway. Results will be presented for a AlN, LaCrO3-based ceramics, and YSZ. |