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Meeting 2027 TMS Annual Meeting & Exhibition
Symposium Progress Toward Mechanisms, Thermodynamics, and Kinetics of Phase Transformations: An MPMD/SMD Symposium Honoring John H Perepezko
Presentation Title Recrystallization and Grain Growth in LPBF vs. Wrought Permalloy
Author(s) Henri Baldino, Nicolas Ayers, Amanda Chau, Alexander Petkov, Jackson Sutrick, Yongho Sohn, Piotr Kulik
On-Site Speaker (Planned) Henri Baldino
Abstract Scope Fabricating complex magnetic shielding components from permalloy (79 wt.% Ni, 16 wt.% Fe, 5 wt.% Mo) is challenging because its properties are highly sensitive to processing and conventional manufacturing limits achievable geometries. This study examines the grain growth kinetics and crystallographic defects in permalloy samples: (1) fabricated by laser powder bed fusion (LPBF), (2) hot isostatically pressed (HIP) after LPBF, and (3) wrought, with annealing at 950, 1100, and 1200 °C for 1 to 96 hours. LPBF samples underwent significant recrystallization with limited subsequent grain growth compared to wrought samples exhibiting a typical power-law growth kinetics. HIP treatment enhanced grain growth kinetics by removing macroscale processing associated defects, while dispersed oxides remained a persistent contributor to sluggish grain growth in LPBF samples even after HIP. Findings demonstrate the need for LPBF specific post-process regimen to help improve the final mechanical and magnetic properties of soft magnetic materials.
Proceedings Inclusion? Planned:
Keywords Copper / Nickel / Cobalt, Magnetic Materials, Other

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Advancing Alloy Design Through the Synergy of Experiment and CALPHAD: A Long-Standing Collaboration with Professor John H. Perepezko
Beyond Classical Nucleation: Devitrification of Al–RE Metallic Glasses
Growth morphology predictions for laser processing of Ag-Cu alloys
Interface-mediated phase selection during mechanical alloying of Ni-Si alloys
Intrinsic Ductility from Shear Amorphization: From Pure Metals to Multi-Principal-Element Alloys
Laves Phase Refractory Superalloys: Metastable Precursors for Microstructural Control
Microstructure evolution in networks containing flat boundaries
Non-equilibrium Interfaces during Phase Transformations
Phase transformations in hard-sphere colloidal systems
Primary Crystallization of High Al-content Metallic Glasses from Quenched-in Nuclei
Quantitative Phase-Field Modeling of Solute Trapping and Solute Drag with Direct CALPHAD Coupling
Recrystallization and Grain Growth in LPBF vs. Wrought Permalloy
Simulating and Visualizing Dislocation Formation Mechanisms on Substrates Containing Pre-Existing Dislocations
Structural relaxation and the relaxation of local structures of bulk metallic glasses
Synergetic Effect on Nucleation of Al-Zr-Er Nano-Precipitates in Aluminum Alloys
The inheritance of enenrgy state to crystallization of metallic glasses
The role of plastic deformation on chemical mixing and phase evolution

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