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Meeting MS&T25: Materials Science & Technology
Symposium Additive Manufacturing of Polymeric-Based Materials: Potentials and Challenges
Presentation Title Continuous Carbon Fiber-Reinforced Composites for Aerospace Applications Using Advanced Manufacturing Techniques
Author(s) Kevin Tennant, Austin Harper, Noah Osborne, Konstantinos Sierros, Thorsten Wuest, Edward Sabolsky, Wade Huebsch, Chris Griffin
On-Site Speaker (Planned) Kevin Tennant
Abstract Scope Carbon fiber has developed a crucial role in aerospace applications particularly in high temperature systems due to its superior strength-to-weight ratio. However, traditional manufacturing methods for carbon fiber composites are often costly and limited by the complexity of design components. Advanced manufacturing techniques such as additive manufacturing offer a promising solution to these challenges by enabling the production of complex geometries with reduced material waste. This study investigates the mechanical performance of continuous carbon fiber-reinforced high-performance polymers, such as PEKK, utilizing a hybrid additive manufacturing system that incorporates 3D printing and micro-Automated Fiber Placement (µAFP). The research focuses on infill density, fiber orientation, and defect formation to enhance performance. The findings provide insight into the capabilities for using continuous carbon fiber reinforced composites for the production of lightweight, high-strength components for aerospace systems and contribute to the advancement of reliable, sustainable, and efficient manufacturing methods.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

3DP Polymers for Radiation Shielding for Portable Neuroimaging Devices
Continuous Carbon Fiber-Reinforced Composites for Aerospace Applications Using Advanced Manufacturing Techniques
Deposition of Antimicrobial Silver Nanoparticles (AgNPs) Hydrogel Coating for 3D-Printed Implants
Effect of Environmental Conditions on Mechanical Properties of 3D-Printed Glass Microfiber Reinforced Polyamide (PA-12) Composites
Extrusion of Antimicrobial PEEK/AgNPs 3D Printing Filament for Patient-Specific Implants
Fabrication of Soft Robotic Sensors and Actuators via Direct Ink Writing of Dual-Curable Elastomers
From Bottles to Builds: Development of a Recycled PET Filament
From Waste Stream to 3D Printing: Innovative Approaches to Sustainable Material Development
New Permittivity-Based and Inductance-Based Functionalities for 3D-Printed Polymer-Based Materials
Polymer Gas Atomization: A Novel Approach to Powder Production for Additive Manufacturing
Rapid Photocured Plastic Scintillators for Radiation Detection and Additive Manufacturing Applications
Rheological Study of Soybean Oil and Titanium Oxide Suspensions for Developing 4D Porous Materials
Thermoplastic Polyurethane (TPU) as a High-Loading Binder System for Magnesium (Mg) Alloy Extrusion

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