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Meeting 2026 TMS Annual Meeting & Exhibition
Symposium Materials and Chemistry for Molten Salt Systems
Presentation Title High Purity UCl3 Synthesis Using NH4Cl
Author(s) Nathan Rood, Oliva R. Dale, Jarom L. Chamberlain, Marisa Monreal, Michael F. Simpson
On-Site Speaker (Planned) Nathan Rood
Abstract Scope The production of high purity UCl3 has been achieved through reaction of uranium metal with solid NH4Cl. This process eliminates the need for pressurized systems or hazardous gaseous feed reactants. The reaction is performed in two steps consisting of an initial formation of an intermediate compound that is used to buffer the uranium to the trivalent oxidation state. The intermediate can be thermally decomposed to produce the final UCl3 product. The formation of the intermediate is initially conducted between solid NH4Cl and the uranium metal between 220-320 C. This is conducted in a semi-sealed reactor vessel which maintains as much of the NH3 and HCl gasses produced in the headspace as possible without pressurizing the reactor. The intermediate ammonium-uranium-chloride species is then decomposed into solid UCl3 and gaseous NH3/HCl byproducts at 650 C under ambient pressure. The UCl3 produced can be used to support development of advanced nuclear technologies.
Proceedings Inclusion? Planned:
Keywords Nuclear Materials, Extraction and Processing,

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Mesoscale Phase-Field Study for Simulating Electrochemical Experiments of Alloy Corrosion in Molten Salt
Advancing Predictive Modeling of Molten Salt Corrosion in Structural Alloys
Alternative Methods of Measuring Optical Basicity in Molten Salts
Benchmarking Simulations of UCl3 With Neutron PDF Measurements
Chemical Properties of Fission Products in a Uranium Bearing Chloride Salt
Chemometric Modeling to Determine Uranium and Fission Product Concentrations Using NIR Spectroscopy
Chlorination of Simulated Fission Product Oxides From Light Water Reactor Fuel Using ZrCl4
Comparative Study of Oxygen Gas and Oxide Ion Impurities in Chloride Based Molten Salt via Neural Network-Based Atomistic Simulations
Computational Insights Into the Corrosion Behavior High-Entropy Alloys in Molten Fluoride Salts
Corrosion Behavior of SS316H in Non-Isothermal Fluoride Fuel Salt
Corrosion of High Creep Strength Nickel-Based Alloy in Molten FLiNaK Salt in the 700°C-750°C Temperature Range
Corrosion of Stainless Steels in Molten Alkali Hydroxide Salt
Corrosion Performance of High-Temperature Alloy and Coatings in Molten Salt Under Atmospheric Ingression Conditions
Critical Role of Alloy Chemistry in Accelerating Creep Rupture in Molten Salts
Decoupling One‑Dimensional and Two‑Dimensional Corrosion in Metals Under Molten Salt Environment
Design and Development of NiMolloys: Chromium-Free Nickel-Based Superalloys for Molten Salt Reactors
Design and Validation of a Heated, Inert Atmosphere Sample Cell for Laboratory-Based Molten Salt X-Ray Absorption Spectroscopy
Development of Additively Manufactured Nickel Alloys for Molten Salt Reactor Applications Using GARS Powder
Development of an Oxidized Bimetallic Alloy Anode for Molten Salt Oxide Reduction
Development of Thermodynamic Database Content to Support Corrosion Modeling in Molten Salt Reactors and Examples of Computed Behavior
Dose Rate Effects of Simultaneous Proton Irradiation and Molten FLiNaK Corrosion of Ni-20Cr
Effect of Redox Couple on Potential Stability in Metallic Reference Electrodes for Molten Fluoride Salts
Effect of Rhenium Ion on Radiolysis Species in Molten LiCl-KCl Eutectic
Effect of Rotational Flow on the Corrosion Behavior of SS316 and C276 Rods in KCl-LiCl Molten Salt at 500°C
Effect of Stress on Corrosion Behavior of 316 Stainless Steel in Molten FLiNaK
Effects of Zr on Ni-Cr Based Alloys in LiCl-KCl Molten Salt via Operando Synchrotron X-Ray Study
Electrochemical Corrosion of 316H Stainless Steel Manufactured by Laser Powder Bed Fusion
Engineering Grain Boundaries of Ni-Based Alloys Against Intergranular Molten Chloride Corrosion
Experimental Methods for High Throughput Characterization of Molten Salts Featuring Optical Spectroscopy
Experiments in Search for Best Practices Purification and Characterization of Fluoride Salts
Fe-Catalyzed Molten Salt Electrolysis Dual-Driven Graphitization of Waste Biomass: Reaction Kinetics and Mechanistic Investigation
From Bulk to Processing: Unveiling Molten Salt Chemistry Using Integrative Spectroscopy
High-Performance Ni Alloys for Molten Salt Reactor Applications
High-Precision Quantification of the Oxygen and Hydrogen in FLiBe Salt for Fusion Applications
High Efficiency Recovery of MgCl2 From Molten LiCl-KCl via Galvanic Drawdown Using a Gadolinium Metal Anode
High Purity UCl3 Synthesis Using NH4Cl
Impact of Surface Finish on Molten Salt Corrosion of a Ni-30Cr Alloy
In-Situ Corrosion Behavior of Inconel-625 in Flowing Molten Salt via Radioisotope Tracing in a Natural Convection Microloop
In-Situ Measurements of Crack Growth Rate in Molten Salt Environments
In-Situ Testing of Stress Corrosion Cracking of Ni-Based Superalloys in Molten FLiNaK
Influence of Moisture on the Corrosion of Stainless Steel 316H in Molten LiCl-KCl
Interfacial Chemistry and Microstructure Evolution of Metallic Alloys in Molten Salts With EuCl3-Additives
Interfacial Evolution of Metals and Alloys in Chloride-Based Molten Salts: Operando Synchrotron X-Ray and Multimodal Studies of Temperature and Chemical Effects
Interfacial Interactions Between Corrosion Products and Graphite
Investigating the Corrosion of NITE-SiC/SiC in Fluoride-Bearing Molten Salts
Investigating the Effects of Helium-Ion Irradiation on the Corrosivity of FLiNaK Molten Salt
Is FLiBe Less Corrosive Than FLiNaK? Insights From Purity and Fluoroacidity Control
Measuring Thermodynamic Properties of Complex Molten Salts Using Cathodic Decomposition Electrodes
Microstructural Damage and Its Role in Corrosion Dealloying in Ni-Cr Alloy
Model for Predicting Molten Chloride Salt Corrosion with the Addition of Reducing Magnesium Impurities
Modeling Radiation Damage in FLiBe Molten Fluoride Salt
Modulating the Alkalinity of Molten Chloride Salt for Enhancing Ammonia Synthesis in Electrochemical Systems
Molten Chloride Fast Reactor Fuel Salt Redox Potential at Equilibrium
Molten Chloride Fast Reactor Material Testing and Development
Molten Chloride Salt Corrosion of Nickel Alloys
Molten Salt Corrosion: Dealloying and the Proposed Role of Grain Boundaries
Multi-Scale Computational Modeling of Molten FLiNaK Salt Corrosion in NiCr Alloy
Multi Modal Characterization of Molten Salt Systems: Structural Insights From X-Ray and Neutron Diffraction and Molecular Dynamics Simulation
Optimizing Chromium for Grain Refinement in Ni-Cr Alloys
Phase-Field Modeling of Corrosion of Ni-Cr Alloys in Molten Salts
Prediction and Measurement of Hydrogen Behavior in the ARC FLiBe Blanket
Process Optimization of Molten Salt Electrodeposition for Refractory Metal Coatings
Radiation-Driven Chemistry in Molten Salts
Rationalizing the Corrosion in Flowing Molten Salt Loops From the Computational Thermodynamics and Kinetics Perspectives
Reactive Shroud Electrode for Improving Recovery of Stable Elements From Pyroprocessing Salts
Real Time Process Monitoring of Hydrochlorination of LiCl-KCl and NaCl-KCl-MgCl2 to Reduce for Oxide and Hydroxide Contamination
Recent Developments in Methods for Measurement of Oxygen Contamination in Molten Chloride Salts
Research on the Reduction of Slag Adhesion Behavior on Snorkels During the RH Refining Process
Round Robin on the Measurement of the Composition, Oxygen Content, Density, Melting Point, and Thermal Conductivity of NaCl-KCl and FLiNaK Salts
Scale Up of NaF-UF4-BeF2-ZrF4 Purification
Stability and Thermodynamic Properties of Intermediate Phases in the NaCl-MgCl2 System
Structural Evolution and Acidity Dependence on Salt Chemistry in Molten MgCl2-NaCl: Insights From Ab Initio Molecular Dynamics Simulations
Study on the Interface Behavior Between Refining Slag and RH Insertion Refractory Castables
The Impact of Radiation on the Corrosion of Structural Alloys by Fluoride Salts
The Role of Impurity Identity and Concentration on the Dealloying Behavior of Binary Ni-20Cr Alloy in Molten FLiNaK
Thermochemistry, Melt Structure, and Deposit Property Relationships in the LiCl-FeCl2 System
Thermodynamic Modelling of Fission Product Samarium in FLiNaK (LiF–NaF–KF)
Towards Understanding Environmental Degradation of Ni and Fe Based Alloys in FLiNaK Salt With Tellurium
Treatment of Molten Fluoride Salt-Exposed Graphite: Cleaning Made Simple
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Uncovering Key Features of Molten Salt Corrosion in High-Entropy Alloys Through Machine Learning and High-Throughput Experiments
Understanding Coordination of f-Elements in Molten Salts
Understanding of Impurity-Induced Structural and Chemical Modifications in FLiBe Molten Salt
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Wettability of Molten Fluoride Fuel Salts in the Presence of Corrosion and Fission Products

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