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Meeting 2026 TMS Annual Meeting & Exhibition
Symposium Measurement & Control of High Temperature Processes
Presentation Title An Adaptive Control Strategy for Traveling Grate Pelletizing Processes Based on Fuzzy Logic and Rule-Based Systems
Author(s) XuLing Chen, ChengHao Xie, ZhenXiang Feng, XiaoHui Fan, XiaoXian Huang
On-Site Speaker (Planned)
Abstract Scope Maintaining thermal stability in the firing zone of traveling grate pelletizing processes (TGPPs) is essential to ensure pellet quality and energy efficiency. In practice, thermal stability is strongly affected by fluctuations in feed rate and grate speed. Their combined influence often causes a mismatch between heat input and thermal load, which conventional controllers cannot effectively handle. To address this issue, this paper proposes an adaptive control strategy that integrates fuzzy logic and rule-based systems. First, a switching mechanism selects the appropriate controller based on the real-time operating condition identified by an isolation forest model. During fluctuating conditions, a rule-based controller rapidly compensates for disturbances, driven by the grate speed-fan matching residual and the temperature trend. Under stable conditions, a fuzzy logic controller ensures precise fan regulation using temperature error and its rate of change. Simulation results demonstrate that the proposed adaptive strategy achieves superior thermal stability compared to conventional PID and fuzzy controllers, offering an effective solution for the intelligent automation of TGPPs.
Proceedings Inclusion? Planned:
Keywords Iron and Steel, Modeling and Simulation, Machine Learning

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

An Adaptive Control Strategy for Traveling Grate Pelletizing Processes Based on Fuzzy Logic and Rule-Based Systems
Blast Furnace Implementation of PyroLIBS: Real-time Molten Iron and Slag Measurement
Data Driven Furnace Performance Management for Electric Arc Furnaces – A Case Study
High Spatial Resolution Monitoring for Furnace Sidewalls
ISA Cooling System – Enhanced Furnace Reliability
Lessons Learned from Furnace Monitoring in Miniature
Multifrequency Ultrasonic Treatment for Processing of Molten Aluminum
Online Monitoring of Molten Chloride Purification
Process-Aware Multiscale Temporal Modeling for Working Condition Identification in the Traveling Grate Pelletizing Processes
Slag Design as a Key Factor in E-Waste Recycling: Thermodynamic Optimization and Industrial Validation

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