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Meeting 2027 TMS Annual Meeting & Exhibition
Symposium Fundamentals of Sustainable Metallurgy and Materials Science
Presentation Title Ultrafast in-flight reduction of iron ore in microwave hydrogen plasma
Author(s) Binit Singh, Thomas Cameron, Siebe Dijcks, Kyuha Lee, Pingping Sun, Akin Akinshilo, David Haugen, Brett Spigarelli, Uwe Kortshagen, Peter Bruggeman
On-Site Speaker (Planned) Binit Singh
Abstract Scope The iron and steel manufacturing industry remains indispensable to modern society yet meeting surging global and domestic demand requires urgent innovation in production efficiency. Microwave hydrogen plasma technology offers a promising, fully electrified alternative to incumbent technology. As an electrodeless process, it directly couples electrical energy to gas heating while generating highly reactive hydrogen radicals that facilitate rapid iron ore reduction. To maximize the interaction with the short-lived hydrogen radicals and hot plasma zone, we developed an in-flight reduction process of iron ore fines. In this presentation, we report in situ measurements, process optimization results and product characteristics of in-flight iron ore reduction in a laboratory-scale microwave hydrogen plasma reactor. We will contrast these results with thermal in-flight reduction, provide a perspective on how this technology could scale to enable industrial adaption and identify the associated key metrics.
Proceedings Inclusion? Undecided
Keywords Iron and Steel, Process Technology, Powder Materials

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Percolating Path to Green Iron
A Self-Foaming Iron–Tungsten Powder Bed for Durable, Compact Hydrogen Storage
A Short-Process Method for Treating Titanium Alloy Turning Scrap to Recover Titanium: Low-Temperature Roasting and Dry Electrostatic Separation
Advances in hydrogen plasma reduction of metal oxides through solid-state generated microwave power
Atomic-level mechanisms of Fe2O3 reduction and a comparison to oxidation
EPD Distinguished Award Lecture: Towards Zero Carbon Metallisation and Recycling
Green ironmaking under high H2 pressure: Resolving individual reaction steps via in-situ synchrotron high-energy X-ray diffraction
Hydrogen Reduction of Blended Oxide Powders: A Renewable Pathway to Stainless Steel
Physics-constrained Constitutive Learning of rate-limiting timescales for efficient Hydrogen-based Direct Reduction for Green Steel Making
Solid–state catalysis in mixed oxide reduction
Ultrafast in-flight reduction of iron ore in microwave hydrogen plasma

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