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Meeting 2027 TMS Annual Meeting & Exhibition
Symposium Next Generation Electrometallurgical Technologies for Metal Extraction, Refining, and Recycling
Presentation Title Carbon Emissions Assessment of Steelmaking Routes for 40Cr Steel
Author(s) Botao Xue, Biao Dong, Guangsheng Wei, CHAO FENG, Kai Dong, Rong Zhu
On-Site Speaker (Planned) Botao Xue
Abstract Scope The steel industry is a major source of global carbon emissions, making the selection of low-carbon production routes increasingly important. This study conducts life-cycle carbon accounting and techno-economic assessment of three routes for producing 40Cr steel: BF-BOF, Scrap-EAF, and DRI-EAF. Based on field operational data from two large Chinese steel enterprises, material and energy inputs, CO2 emissions, and production costs were quantified across resource extraction, transportation, and steel production. The results show that BF-BOF has the highest carbon emissions because of its intensive coal consumption. Scrap-EAF achieves substantial emission reductions, but its performance is sensitive to electricity carbon intensity, scrap quality, and scrap prices. DRI-EAF provides considerable decarbonization potential, while its economic competitiveness depends mainly on the reducing gas source, electricity supply, energy prices, and DRI cost. The findings support production-route selection and low-carbon investment in the steel industry.
Proceedings Inclusion? Planned:
Keywords Environmental Effects, Iron and Steel, Sustainability

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Rotating Porous Cathode Electrolytic Cell for Quasi-Continuous, Sustainable Iron Powder Production from Copper Smelting Dust
Carbon Emissions Assessment of Steelmaking Routes for 40Cr Steel
Closed-Loop Electrochemical Extraction and Recovery of Critical Minerals Using Low-Cost Open-Source Ion Exchange Membranes
Decarbonizing metal extraction through molten salt electrolysis with non consumable anodes
Electrometallurgy for Lithium Extraction and Processing
Electrons as Reductants: Transforming Metal Production through Electrometallurgy
Engineering Transition Metal Oxide Electrode for Direct Lithium Extraction from Aqueous Brines
Evidence of Silicon Production from Fluxed End-of-Life Photovoltaic Glass via Molten Oxide Electrolysis
High-Temperature Molten Salt Electrolysis for Sustainable Small-Molecule Chemical Synthesis
Liquid-Metal Bipolar Membrane for Electrochemical Recovery of Critical Metals in Molten Salts
Molten Salt Electrolysis for Iron Production: Progress Toward Decarbonized Ironmaking
Nordic Salt Cycle – Scaling a Molten Salt Process for Critical Mineral Recovery to Pilot
Recovery of Valuable Metals From Secondary Resources Using Molten Oxide Electrolysis
Thermodynamic and Experimental Investigation of In-Furnace Recycling of Electric Arc Furnace Dust
Three-Layer Electrorefining of Liquid Zn and Pb Held on/in Porous Holding Materials in Molten Chlorides

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