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Meeting 2026 TMS Annual Meeting & Exhibition
Symposium Computational Materials for Qualification and Certification
Presentation Title Bayesian Modeling for Concurrent Process and Part Design for Large Scale Additive Manufacturing
Author(s) Christopher C. Bock, Masoud Rais-Rohani, Brett Ellis
On-Site Speaker (Planned) Christopher C. Bock
Abstract Scope Batch processes such as Large-Scale Additive Manufacturing (LSAM) present design challenges due to process-dependent structures and properties, uncertainties, and expensive operation. This work seeks to address these challenges via a Bayesian model of process-structure-property (PSP) relations for carbon fiber reinforced polyethylene terephthalate glycol (cfPETg) trained by optical microscopy, computed tomography, 4-point-bending, short-beam shear, and density data. The trained Bayesian model results in distributions of processes, structures, and properties responses, thus allowing PSP uncertainty to be quantified and utilized for design. The usefulness of this approach is demonstrated via a benchmark problem for the reliability-based design of a cfPETg LSAM-manufactured boat hull. This work is important because it demonstrates a method to account for uncertainty in the concurrent design of processes and part geometry.
Proceedings Inclusion? Planned:
Keywords ICME, Additive Manufacturing, Composites

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Accelerating the Qualification of New Structural Materials for High Temperature Nuclear Reactors With Physics- and Data-Driven Models
Achievements, Challenges, and Opportunities of a Zone-Based Probabilistic Damage Tolerance Framework for AM Components
Bayesian Modeling for Concurrent Process and Part Design for Large Scale Additive Manufacturing
Challenges in Prediction Microstructure Variability in SS316
Computational Materials for Qualification and Certification Steering Group and Community Vision Roadmap
Computational Materials Tools for Qualification and Certification: Technology Maturation Path
Parametrically Upscaled Model-Based Predictive Platform for Fatigue with Location-Specific Microstructural Linkages
Robust and Efficient Design of Additively Manufactured Alloys by Integrating Uncertainty Quantification and Modeling Using Generative AI
The Critical Roles of Verification, Validation, and Uncertainty Quantification for Qualification and Certification of Metal AM Components for the Aviation Industry
Towards a Computational Digital Twin of Metals AM

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