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Meeting MS&T25: Materials Science & Technology
Symposium Additive Manufacturing: Development of Powders
Presentation Title The Art of Precision Atomization: Crafting Better Powders for Additive Manufacturing
Author(s) Jordan Tiarks, David Byrd, Ross Anderson, Trevor Riedemann, Iver Anderson
On-Site Speaker (Planned) Jordan Tiarks
Abstract Scope As additive manufacturing (AM) evolves, so do the demands on metal powder production—requiring not just high yields and efficient gas use, but also precise control over morphology, flowability, and particle quality. This talk distills nearly 40 years of gas atomization research at Ames National Laboratory, offering key insights into optimizing powder production for AM. Drawing from extensive experimentation with atomizer designs, gas die geometries, and process conditions, we’ll explore how to navigate the complex design space of atomization. Attendees will gain practical takeaways on improving powder yield and quality, and a deeper understanding of why certain approaches work—moving beyond trial and error toward more intentional, efficient production strategies. Work funded by US DOE-AMMTO through Ames Lab contract DE-AC02-07CH11358.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Table-Top Gas Atomizer for Rapid Development of Novel Alloys
Atomic Layer Deposition (ALD) for Improved Ti64 Feedstocks for Laser Powder Bed Fusion Processes
Defect-Free PREP Powders for Enhanced Powder Bed Fusion: Reducing Electrostatic Charge and Gas Porosity for Superior Mechanical Performance
Developing Figure of Merit for Feedstock Powders for Printable Inks Through AI-Based SEM Image Processing
Development of Refractory Spherical Powders by Plasma Technique
Gas Atomization and Additive Manufacturing of Nb-W-Zr Alloy
Gas Atomization and Printability Screening of Niobium Alloys via Electron Beam Melting
Gas Atomization and Processing of a Co-Cu Based Immiscible Alloy Feedstock
Industrialization Needs for New Powder Alloys
Investigating Process Parameters of WA IN740H in PBF-LB
Mechanonanosynthesis - Rapid Alloy Powder Development
Microstructural Differences in Alloy 800H Processed Traditionally and Additively
Microstructure Evolution, Mechanical Behavior, and Additive Manufacturing Processability of Novel Mo-Si-B Alloys
Powder Behavior Simulation for Enhanced Processability and Flowability in Metal Additive Manufacturing
Production of Additive Manufacturing Compatible Powders of Multi-Principal Element Alloys Via Ultrasonic Atomization
The Art of Precision Atomization: Crafting Better Powders for Additive Manufacturing
Thermal Processing of Virgin Ti-6Al-4V Powders to Enhance Cold Spray Deposition
TiC Surface Functionalization of AA2017 Powders for L-PBF: Influence of TiC Particle Size and Concentration
Ultrasonic Atomization of Refractory Medium Entropy Alloys Powders
Use of Mechanical Alloying to Produce Metal Matrix Composite Powders for Additive Manufacturing

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