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Meeting MS&T26: Materials Science & Technology
Symposium Computational Materials for Qualification and Certification
Presentation Title Towards a Predictive Modeling Platform for Fatigue in Additively Manufactured Metals
Author(s) Somnath Ghosh, Lucas Ferreira, Nolan Craig McGee Strauss, Prajwal Arunachala, Anthony D. Rollett
On-Site Speaker (Planned) Somnath Ghosh
Abstract Scope Predicting fatigue life in additively manufactured parts with location-dependent material microstructures and properties is a challenging undertaking. This talk will discuss steps towards the development of a multiscale predictive platform for early stages of fatigue in LPBF Ti-6Al-4V alloys. Ingredients of an efficient parametrically-upscaled constitutive model (PUCM) and fatigue crack growth model, bridging micro and macro length scales through the explicit representation of the statistics of microstructure and defect morphology and crystallography, in the form of representative aggregated microstructural parameters (RAMPs), will be addressed. Image-based microstructural crystal plasticity-phase field models of deformation and fatigue crack growth, incorporating the statistics of alpha laths in parent beta grains, are first developed to create a microstructure response database (MRDB). Genetic programming symbolic regression (GPSR) tools subsequently operate on the MRDB to generate PUCM parameters as explicit functions of RAMPs. The model will explore the role of defects and microstructure on part-level damage evolution.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

3D Characterization of Microstructure in Printed Alloys Prone to Solidification Cracking
Acoustics for In-Situ Process Data to Inform Computational Models in Metal Additive Manufacturing
AI-Driven Materials Design for Resilient Manufacturing Under Uncertainty
An Overview of the OPAL Digital Twin to Predict Fatigue Lives Via a Inputs from Computational Materials Models and In-Situ Sensing
Benchmarking Spectral Solution Methods for the Mechanical Behavior of Additively Manufactured Metals Containing Pores
Challenges in Materials Maturation for Additive Manufacturing
Computational Materials for Qualification and Certification Steering Group and Community Vision Roadmap
Establishing the Severity of Pores in Structural Components
Integrated Modeling of Solidification Cracking in Fusion Welding of High-Strength Aluminum: Multi-Criteria Analysis Under Variable Restraints
Metal Additive Manufacturing Simulations Driven by In-Situ Experimental Data for Qualification and Certification
Practical Data Management in Computational Materials for Qualification and Certification
Probabilistic Fatigue Modeling of Powder Bed Fusion – Laser Beam Ti-6Al-4V with Model- and Measurement-Based Uncertainty
Providing Validation Datasets for Materials Process Modelling: A Cornell High Energy Synchrotron Source Perspective
Qualification and Certification for Additive Manufacturing Parts in the US Navy
Robust Manufacturing and Qualification of 3D-Printed Ceramics
The Critical Roles of Verification, Validation, and Uncertainty Quantification for Qualification and Certification of Metal AM Components for the Aviation Industry
Towards a Computational Digital Twin of Metals AM
Towards a Predictive Modeling Platform for Fatigue in Additively Manufactured Metals
Transitioning from Basic Research to Industrial Applications for Metal AM Components

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