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Meeting 2026 TMS Annual Meeting & Exhibition
Symposium Solid-State Processing and Manufacturing for Nuclear Applications: Integrating Insights and Innovations
Presentation Title Successful Cladding Tube Production for Next Gen Fission Reactors Using Friction Extrusion and Pilgering
Author(s) Aishani Sharma, Jens Darsell, Dalong Zhang, Jia Liu, Kayla H. Yano, Tingkun Liu, Xiang Wang, Xiao Li, Mark Rhodes, Stuart Maloy, Eda Aydogan
On-Site Speaker (Planned) Aishani Sharma
Abstract Scope The need for advanced materials in nuclear reactors has spotlighted ferritic oxide dispersion strengthened steels for their excellent high-temperature strength, irradiation resistance, and corrosion tolerance. However, conventional powder metallurgy routes such as mechanical alloying often involve multiple processing steps which are complex, time consuming and costly. Additionally, such techniques are often associated with microstructural inhomogeneities and defects. The current study introduces a novel approach of using novel friction extrusion process to extrude fully consolidated tubes of ~1 mm wall thickness through intense shear at reduced temperatures (1000ºC). As proof of concept, pilgering was applied to fabricate thin-walled cladding tubes of ~0.5 mm wall thickness from the extruded tubes with uniform cross-sections. Microstructural and mechanical characterization confirmed a high dispersion of nanometric oxides (>1020/ m3) in both the extruded and pilgered tubes along with enhanced mechanical properties, comparable to those achieved via conventional methods.
Proceedings Inclusion? Planned:
Keywords Nuclear Materials, Other, Other

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

An Evaluation of Friction Stir Welding to Join 316H Stainless Steel Without Sensitization
Consolidation and Sintering of Immiscible Elements: U-Y
Dependence of Radiation Induced Segregation of Cr on Sink Dimensionality in Fe-Cr Alloys
Enabling Bulk Deposition of High Melting Temperature Materials via Additive Friction Stir Deposition
Fabrication of Bulk Nanoporous W by Powder Metallurgy and Thermal Dealloying
Friction Stir for Nuclear Fusion: Adapting FSW for Thick Section Dissimilar Copper Joints With Varying Base Material Properties
Investigation of Cold Spray Ni-Coatings for Stainless Steel Canisters in Dry Cask Storage Systems
Iron Aluminide Formation via Cold Spray and Spot Friction Processing for Tritium Permeation Barrier Applications
Machine Learning Driven Optimization of 3D-Printed Advanced Materials for Radiation Shielding
Optimizing Production Route for ODS Hastelloy N Produced via Hot Isostatic Pressing for Structural Applications in Molten Salt Reactors
Plasma Arc Additive Manufacturing for Superalloys and Beyond
Process Optimization for Hydride Fuel Fabrication
Scalable Solid-State Manufacturing Pathways for the ARC Fusion Power Plant
Solid State Consolidation of IN800H
Successful Cladding Tube Production for Next Gen Fission Reactors Using Friction Extrusion and Pilgering

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