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Meeting 2027 TMS Annual Meeting & Exhibition
Symposium Advanced Welding, Joining, and Bonding of Structural Steels
Presentation Title Influence of Residual Copper on the Weldability and Weld Performance of Low Carbon Steels
Author(s) Jonah Klemm-Toole, Henry Geerlings, Amy Clarke, Kester Clarke, Grant Thomas
On-Site Speaker (Planned) Jonah Klemm-Toole
Abstract Scope Steel making utilizing 100% scrap enables cost and emissions reductions, but the accumulation of residual elements, such as copper, in the steel scrap stream can lead to unacceptably high levels. While copper induced hot shortness is well known during hot rolling, its effect on subsequent weldability is not well understood. In this work, we examine the effects of increased residual copper content (up to 0.85 wt%) on the microstructure, mechanical properties, and weldability of resistance spot, autogenous laser, and gas metal arc welded low carbon sheet steels. The results show that copper content significantly affects the mechanical properties of the base metal and welds, where higher copper contents generally lead to higher strength and lower ductility. The results of this work show that relatively high copper contents can be accommodated without significantly decreasing weldability and weld performance provided base metal processing and welding parameters are sufficiently modified.
Proceedings Inclusion? Planned:
Keywords Iron and Steel, Joining, Mechanical Properties

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A COMSOL Multiphysics Framework for Predicting Nugget Growth and HAZ Development in Resistance Spot Welded Dual-Phase Steels.
Accelerating Steel Spot Welding Database Development Using Design of Experiments and Spatial Mapping
Adaptive Welding: Breaking Barriers to Robotic Success
Analysis of Low Transformation Temperature Welding Consumables- Distortion Control and Evolution of Stresses
Composition Effects on Weld-Zone Microstructure in Precipitation-Strengthened Fe-Mn-Al-C Steels
Development of a Mechanical Property Database for Steel Connections Using the Calc_LSR_MC Algorithm
Development of a Sequential HLAW–SAW Process for One-Sided Welding of Thick High-Strength Steel
Development of an optical in-situ working distance sensor for blown powder laser beam directed energy deposition
Diffusion Bonding of Ultra-Conductive Composite to Busbar and Winding-Wire Conductors for Electric Vehicle Motor applications
Dissimilar welding of API 5L X65 steel pipe cladded with Alloy 625: Root pass with Alloy 686 and low-alloy steel filling
Effect of internal oxidation on resistance spot welding-induced liquid metal embrittlement in advanced high strength steels
Effects of Chemical Composition and Welding Cooling Rate on the Microstructure and Properties of Ultra-High-Strength Hydropower Steel
Graded Transition Steel Joints for Mitigating Galvanic Embrittlement in Acid Gas Geothermal Environments
High-Velocity Laser Accelerated Deposition (HVLAD): A Solid-State Laser Joining Approach for Metallurgically Bonded Steel Coatings
Influence of HAZ Subzone Microstructures on the Hydrogen Susceptibility of HSLA Pipeline Steels
Influence of Residual Copper on the Weldability and Weld Performance of Low Carbon Steels
Investigation of High-Temperature Mechanical Performance of Diffusion-Bonded 316H SS and Alloy 617 for Advanced Nuclear Applications
Laser Ultrasonic Nondestructive Evaluation for Qualification of Micro-Resistance Spot Welds
Lessons Learned from Monolithic Isolation Joint Failures in Cathodically Protected Oil and Gas Pipeline
Magnetically assisted laser welding of steels
Multi-Modal Acoustic Feature Fusion for Material State Inference of Joined Metals
Multi-Phase-Field Modeling of Intergranular Corrosion Kinetics in Welded Steel
Physics-Informed Inverse Design of Welding Filler Materials for Low-Alloy Steels with High Strength, Ductility and Toughness
Process-Structure-Properties of the Heat-Affected Zone in Multi-Pass Pulsed Gas-Metal Arc Welded API X70 Line Pipe
Resistance welding of conventional and advanced high-strength steels: challenges and recent developments
Sensitivity of Local Fatigue Stresses to Corrosion-Induced Changes in Weld Geometry and Residual Stresses of Structural Steel Joints.
Systematic Interlayer Selection Framework for Dissimilar Metal Joining: A Miedema-Based Thermodynamic and Corrosion Screening Approach
Type IV cavity and corrosion resistance of stressed ferritic/martensitic steel weldments exposed to 577 °C liquid sodium

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