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Meeting 2027 TMS Annual Meeting & Exhibition
Symposium Aluminum Cast Shop Technology Symposium and Supplier Forum
Presentation Title Exploiting process limits to alleviate fir-tree in AA1200 rolling ingot
Author(s) Nicholas Grant Towsey, Peer Decker, Thien Dang, Giuseppe Esposito, Phil Jankowski
On-Site Speaker (Planned) Nicholas Grant Towsey
Abstract Scope A project was set up at TRIMET Aluminium SE’s Essen works to better understand fir-tree formation in an AA1200 rolling ingot. An R&D DC casting facility was used to investigate various alloy-chemistry and solidification factors affecting fir-tree. This work aimed to see if in the first instance the limits of a pertinent production process could be leveraged; secondarily to establish other useful process data, particularly the mould profile-casting speed relationship. Where a fir-tree occurred, XRD analysis of the Al-Fe-(Si) constituents in the different zones was carried out. This paper details the learnings from this project, including an improvement strategy for the reference case.
Proceedings Inclusion? Planned: Light Metals
Keywords Aluminum, Solidification, Other

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Mechanism-Based Framework for Melt-Quality Assessment of Recycled Aluminum Alloys
Advanced Digital Twin Simulation for Predicting Dross Generation in Aluminum Melting Processes
Aluminum Flat Rolled Products Paradigm Shift Toward Continuous Twin-Belt Casting
Casting With Precimeter's New LynCor Sensors
Development of a Low-Cost Probe for Measuring Salt Content in Molten Aluminum
Evaluation of Optifine Al-5Ti-0.2B as a Low-Boron, High-Efficiency Grain Refiner for Wrought Aluminium Alloys
Exploiting process limits to alleviate fir-tree in AA1200 rolling ingot
Grain Refining Potential in Al-Ti and Al-Ti-V Systems
Hazelett’s New Revolutionary Process for Flat Rolled Aluminum Production: CASTechnology®
How Companies Keep Their Workers Cool While Wearing Aluminized Safety Clothing
Hydrodynamic Performance study of Distributor Bags During the Direct Chill Slab Casting of Aluminium
Influence of Silicon on Castability and Intermetallic Formation in Recycled 3003 Aluminium Alloys
Multiphysics Simulation of Aluminium Melting in Industrial Furnace with Experimental Validation
Oxy-fuel Burner Technology for Secondary Melting Furnaces to Improve Metal Yield
Semi-Industrial Demonstration of a 750 kW DC Non-Transferred Plasma Torch for Aluminum Remelting: Installation, Performance Assessment, and Process Optimization
Simulation-Guided Optimisation of Inclusion Sedimentation in a Novel Aluminium Launder for Recycled Alloys
Study on the effect of mold cooling structure on heat transfer behavior during direct-chill casting of aluminum alloy flat ingots
Study on the Effects of Flow-Divider Openings on Fluid Flow and Heat Transfer in Continuous Casting
Technical Comparison of the Block Caster and Hazelett’s Modern Twin-Belt Caster
The Impact of Automation on Safety in Vertical DC-Casting
Toward the Use of Furnace Cameras and Vision Transformers in the Aluminum Melting Process
Ultrasonic Testing of Cast Aluminum Logs with EMAT Technology
Using Spent Filter Analysis to Diagnose Inclusion Sources and Reduce Defects in Aluminum Cast Houses

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