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Meeting 2026 TMS Annual Meeting & Exhibition
Symposium Advancing the Frontier of Powder Materials Processing and Sintering: A MPMD/EPD Symposium in Honor of Eugene Olevsky
Presentation Title Advanced Powder Processing Strategies for Laser Bed-Powder Fusion (LP-PBF): Experimental Analysis.
Author(s) Ehiremen Kenneth Asemewanlen, Aaron Stebner
On-Site Speaker (Planned) Ehiremen Kenneth Asemewanlen
Abstract Scope Introducing ceramic particles as grain refiners in additive manufacturing (AM) presents opportunities for microstructural improvements, but optimal integration techniques remain underexplored. This study investigates three powder processing methods—mechanical mixing, low-energy ball milling, and chemical vapor deposition (CVD)—to introduce yttria and zirconia into pure aluminum feedstock for laser powder bed fusion (L-PBF). Each method is assessed to understand its influence on the process–structure–property relationships in identically printed geometries. SEM analysis reveals adhesion of the ceramic particles to aluminum powder in both mechanical mixing and ball milling. Diffuse reflectance spectroscopy was used to evaluate the laser reflectivity of powders produced via each method. The spatial distribution of ceramic particles within the printed components was characterized using X-ray computed tomography (XCT) and backscattered electron (BSE) imaging. By comparing the outcomes of each technique, this work aims to inform feedstock design strategies for improved part performance in AM.
Proceedings Inclusion? Planned:
Keywords Additive Manufacturing, Aluminum, Ceramics

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

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Advanced Powder Processing Strategies for Laser Bed-Powder Fusion (LP-PBF): Experimental Analysis.
Advancing Science of Sintering: Historical Perspectives and Future Pathways
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Densification and Microstructural Evolution of SS 316L Powders Hot Isostatically Pressed at Intermittent Temperatures and Pressures
Dynamic Compaction of Powders: Past, Present, and Future
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Effect of Multiple Powder Bed Fusion Cycles on C103 Powder Flowability and Humidity
Electroless plating assisted 3D printing for metal/polymer composites
Enhancing Surface Properties of Powders for Electron Beam Powder Bed Fusion for Improved Processability and Higher Powder Utilization
Evaluation of Green-State Anisotropy in Binder-Jetted Parts Using DEM and Monte Carlo Simulations
Experimental Investigations of Powder Quality, Grain Growth, and Carbon Redistribution during PM-HIP of 316H Stainless Steel
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Mechanical Properties of Ultra-Fine WC-Co Materials by a Spark Plasma Sintering Process
Mechanical Property Reliability for Polyamide Processed using Powder Bed Fusion
Microstructural Evolution from Andalusite to Mullite: A Model of Phase Transformation
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Numerical Simulation on Temperature and Emission of Flue Gas Recirculation Process of Iron Ore Sintering
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Relating Complexion Transitions to Abnormal Grain Growth Kinetics of Eu-doped MgAl2O4
Review of Eugene Olevsky’s Contributions to the Evolution of Sintering Science
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Spreading Behavior of Non-Spherical Powders in Powder Bed Additive Manufacturing: Multi-Mechanism Spreader setup and DEM-Based Analysis
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X-ray Diffraction Analysis of Recycled Titanium Alloys in Additive Manufacturing

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