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Meeting 2026 TMS Annual Meeting & Exhibition
Symposium Advanced Real Time Imaging for Materials Science and Processing
Presentation Title High-Speed Visualization of Laser-Melt Interactions with Beam Oscillation and Shaping
Author(s) Anthony D. Rollett, Junwon Seo, Amaranth Karra, Bryan Webler, Guannan Tang, Gabe Guss, Thejaswi Tumkur, Kalia Bertsch
On-Site Speaker (Planned) Anthony D. Rollett
Abstract Scope We report on findings by a multi-disciplinary/institution team on the use of laser beam oscillation and spot shaping to modify liquid flow and microstructure with high-speed operando visualization with synchrotron x-rays at two 4th generation light sources. Tungsten (W) particles were employed as tracers to visualize the flow in the melt pool by observing their distribution on the Al-10Si-Mg. Differences were found in the coaxial photodiode (cPD) signal between a Gaussian sport versus a Bessel beam. There were also strong differences in keyhole porosity formation with the Bessel beam yielding lower rates, which is rationalized by there being higher peak temperatures in a Gaussian spot with consequent stronger Marangoni flow. Similarly, we have observed more uniform fluid flow with oscillation of the beam than without. As 3D printers are increasingly equipped with beam shaping capability, such observations promote improved understanding of the effects.
Proceedings Inclusion? Planned:
Keywords Additive Manufacturing, Characterization, Solidification

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Development of Fluorescence Imaging Techniques for Visualizing Solute Dynamics in Material Processing
Enhancing Crystallization of Mold Flux under Periodic Temperature Fluctuations Using a Custom Hot-Thermocouple Technique
Establishment of Evaluation Approach for Foaming Index in Slag/Metal Reactions
High-Speed Visualization of Laser-Melt Interactions with Beam Oscillation and Shaping
High-Temperature Visualization of Molten Oxides Using Electrical Impedance Tomography(EIT)
High Temperature In-situ Observation of Reaction Interface during Reduction of Iron-containing Glass Melts with Carbonaceous Materials
Imaging Irradiated Material Kinetics in Property Space using Multimodal In Situ Ion Irradiation Techniques
In-situ monitoring of preferential vaporization of SS316L during laser powder bed fusion
In-situ Multi-phase Reaction System Diagnostic Using Dual-Camera Hyperspectral Imaging and Pyrometry
In-situ Observation of Austenite Grain Growth under Isothermal Annealing in Model Alloys via HT-LSCM
In-situ Observation of Cu - FeS2 Reaction Interface
In-situ Observation of Solid-State Transformation and Solidification of as-cast 3rd Generation AHSS
In-situ real-time observation of non-metallic inclusion motion and melting behavior of hydrogen-plasma reduced green iron
In situ observation of steel-slag separation in the melt of direct reduction iron (DRI) using high temperature confocal laser scanning microscope
In situ STEM imaging atomic structure transition of the phases in a recycled Al alloy during melting and solidification
In situ transmission electron microscopy observations of oxidation in hydrogenated magnesium nanoparticles
In situ X-ray imaging of materials in extreme environments
Insitu multiscale observation of microstructure formation in directional solidification of metallic alloys
Multimodal Operando/In Situ Characterizations of Dynamic Surface Reactions of Metals and Alloys
Multiscale Characterization of Material Redistribution in LPBF Using X-ray Imaging and CFD
Operando Synchrotron X-Ray Imaging Characterization of Laser-Based Directed Energy Deposition of Cu-Zr using Stranded Wires
Pulsed resolved X-ray imaging for characterization of ultrafast processes
Real-time Synchrotron and XFEL MHz X-ray microscopy study of cavitation and particle impact dynamics under ultrasound
Real-Time Thermal Feedback for Deterministic Microstructure Engineering in Laser Powder Bed Fusion
Revealing mechanisms of processing defect mitigation in laser powder bed fusion via shaped beams using high-speed X-ray imaging
Time-resolved X-ray Diffractometry of Grain Coarsening after a Massive-like Ferrite–Austenite Transformation Following Solidification in Fe–0.45C Steels
Ultra-fast correlative X-ray and inline coherent imaging of electric vehicle welding
Untapped potential: exploring adaptations of contact-mode high-speed AFM
Using Lock-in Thermography to Rapidly Screening Thermal Property of Additive Manufacturing Components
Utilizing Deep Learning-based Spatiotemporal Fusion to Develop High-Framerate and High-Resolution X-Ray Radiography for the High-Speed Imaging User Community
Visualization of Ignition and Combustion Particles Under Simulated Flash Smelting Conditions
Water Model Experiments of Adhesion of Particles on the Air Column Formed by Swirl Flowin the Pouring Nozzle of Casting Process

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