| Abstract Scope |
Regenerative burners are vital for improving energy efficiency in aluminum melting furnaces, yet their design still relies heavily on empirical rules, leaving room for significant optimization. Common inefficiencies—such as flue gas bypass and suboptimal air-to-gas ratios—highlight the need for a more analytical approach. SimBurn™ is a cloud-based simulation platform that addresses this gap by enabling detailed modeling of key parameters, including regenerator size, ceramic ball configuration, inversion cycles, and inlet conditions. It supports advanced combustion strategies using oxygen-enriched fuels and hydrogen, while also simulating pressure drops with precision. SimBurn™ empowers burner manufacturers and industrial users to virtually test configurations, optimize designs, and improve performance, emissions, and fuel efficiency. Applicable for R&D, retrofits, or new installations, SimBurn™ represents a breakthrough in regenerative burner technology, offering data-driven insights that go far beyond traditional design practices. |