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Meeting MS&T25: Materials Science & Technology
Symposium Additive Manufacturing: Development of Powders
Presentation Title Gas Atomization and Additive Manufacturing of Nb-W-Zr Alloy
Author(s) John Reidy, Gianna Valentino, Ian McCue
On-Site Speaker (Planned) John Reidy
Abstract Scope Nb-base alloys have long been studied for potential use in high temperature applications due to their high melting temperature. Additive manufacturing (AM) offers a new opportunity to engineer microstructures in these alloys, potentially improving their performance. In this work, Nb-10 wt.% W-2.5 wt.% Zr (NbWZr) alloy powder was fabricated by electrode induction melting gas atomization. Parameter sweeps of single-track and coupon builds were conducted using a laser powder bed fusion (L PBF) system to determine optimal process parameters. A modified powder variant, NbWZr-HfC, was prepared by ball milling 1 wt.% HfC nanoparticles with the base NbWZr powder. Using the optimized L-PBF parameters, tensile bars of both NbWZr and NbWZr-HfC compositions were fabricated. Their tensile properties at elevated temperatures were evaluated and compared to those of wrought NbWZr. Characterization of all three alloys conditions was carried out to assess the microstructural effect of AM processing and the addition of HfC precipitates.

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Development of Refractory Spherical Powders by Plasma Technique
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Gas Atomization and Printability Screening of Niobium Alloys via Electron Beam Melting
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Microstructural Differences in Alloy 800H Processed Traditionally and Additively
Microstructure Evolution, Mechanical Behavior, and Additive Manufacturing Processability of Novel Mo-Si-B Alloys
Powder Behavior Simulation for Enhanced Processability and Flowability in Metal Additive Manufacturing
Production of Additive Manufacturing Compatible Powders of Multi-Principal Element Alloys Via Ultrasonic Atomization
The Art of Precision Atomization: Crafting Better Powders for Additive Manufacturing
Thermal Processing of Virgin Ti-6Al-4V Powders to Enhance Cold Spray Deposition
TiC Surface Functionalization of AA2017 Powders for L-PBF: Influence of TiC Particle Size and Concentration
Ultrasonic Atomization of Refractory Medium Entropy Alloys Powders
Use of Mechanical Alloying to Produce Metal Matrix Composite Powders for Additive Manufacturing

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