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Meeting MS&T25: Materials Science & Technology
Symposium Materials and Manufacturing in Low Earth Orbit (and Beyond)
Presentation Title The Design of a Robotic Cold Welding and Deformation System for In-Space Manufacturing
Author(s) Edward Lui, Glenn S. Daehn
On-Site Speaker (Planned) Glenn S. Daehn
Abstract Scope Unprecedented increases in access to space, the lowering of launch costs, and the continued increase in the importance of spaceflight in daily life have driven strong growth in demand for in-space manufacturing capabilities that extend well beyond additive manufacturing. These capabilities will further anchor the future human presence in low-Earth orbit (LEO) and enable sustainable exploration. Our research efforts proceed through two channels: 1) innovative research and advanced manufacturing techniques, and 2) the use of robotics in space. By utilizing the pure vacuum of space, our work in cold welding will enable a new, low-power method of fabricating and joining materials in space, reducing reliance on Earth-sourced fabrication. This presentation discusses our advancements on a LEO robotic cold welding system, shares preliminary data, and envisions the enablement of a hybrid autonomous robot that will allow us to accomplish common manufacturing tasks in space, akin to a metal artisan on Earth.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Multifunctional SolidStir® Manufacturing Technology for Extra Terrestrial Applications
Atomic Oxygen-Induced Degradation in a Polyimide Film From Reactive Molecular Dynamics Simulations
Beyond microgravity: considering other biomechanical features of organoids and tissue models for in-space biomedicine and biomanufacturing
Bridging Atomistic-Continuum Simulations for Spacecraft Materials in Extreme Conditions
Building Materials Research and Manufacturing Capabilities in Low Earth Orbit
Challenges in Laser Welding for Space: Metal Vapor, Lens Fogging, and Plume Effects
Commercial Space Flight: Opportunities for Materials/Manufacturing
Delta-to-Gravity™: Machine Learning Informed Predictive Analytics for Microgravity and Scalable In-Space Manufacturing
Instrumentation for the Testing of Laser Beam Welding under Simulated Space Conditions via Parabolic Flight
Laser Beam Welding in Space – From Science to Technology Development
Laser Directed Energy Deposition Additive Manufacturing of Lunar Regolith Simulant
Leveraging Microgravity to Produce Bacteriorhodopsin-Based Thin Films for Biohybrid Applications
Machine Learning-Driven Design of Polymers Resistant to Atomic Oxygen in Low Earth Orbit
Modifying Properties of Lunar Regolith Via High-Power Microwave Torch
Numerical Modeling of Laser Beam Welding for In-Space Applications: Insights from Parabolic Flight Experiments
Optimizing Surface Melting Techniques for In-Space Aluminum Fabrication
Oxide Dispersion Strengthening via Additive Processing: A Revolutionary New Approach for High Temperature Alloys
Porosity formation and microstructure characterization in pulsed LBW of 316L SS under space conditions and different levels of gravity
Scientific Discovery Through Engineering Tech – How the MOVE: CAN-DO Project Builds Mutually Beneficial Collaborations
The Design of a Robotic Cold Welding and Deformation System for In-Space Manufacturing
The Generation of Gold Nanospheres in the Microgravity Environment of Low Earth Orbit
The Ionizing Radiation Environment in Low Earth Orbit
Towards Lifetime Predictions for Widegap Semiconductors in Low Earth Orbit
Towards On-Orbit Synthesis of Metal-Organic Frameworks
Ultra-Strong, Lightweight Polymer Composite Films for Space Applications

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