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Meeting 2027 TMS Annual Meeting & Exhibition
Symposium Materials and Manufacturing in Space
Presentation Title Pulsed Laser Beam Welding of SS-316L under Cryo-Vacuum Conditions
Author(s) Phanindra Peddi, John Cicenas, Will McAuley, Aaron Brimmer, Eugene Choi, Kaue C. Riffel, Ali Nassiri, Antonio J. Ramirez, Boyd Panton
On-Site Speaker (Planned) Phanindra Peddi
Abstract Scope Due to its versatility and precision, Pulsed Laser Beam Welding (PLBW) provides a promising solution for manufacturing and repair in space. These extreme environmental factors found in space affect the molten pool dynamics, requiring a thorough understanding of the structural materials weldability under such conditions. This work evaluates PLBW of 316L Stainless steel under vacuum at cryogenic Temperatures (-150°C). A custom system that incorporates a quasi-continuous-wave 1070 nm fiber laser, liquid-nitrogen cooling, and in-situ data acquisition within a high-vacuum chamber was used. The macro- and micro-structures were evaluated using optical and scanning electron microscopy. In addition to the microstructure, aspects such as weld bead width and penetration, solidification cracking, and porosity were quantified. The extreme thermal conditions had relevant effects on solidification rate, weld bead geometry, and defect formation that will be presented. These findings further add to the fundamental understanding of materials joining in the space environment.
Proceedings Inclusion? Planned:
Keywords Solidification, Other, Other

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Laser beam welding benchmark experiments in combined hypogravity and vacuum
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Laser directed energy deposition additive manufacturing of lunar highland regolith simulant
Laser Ultrasonic Imaging Digital Validation in Laser Welding Applications
Laser Welding System for In-Space Manufacturing: Process Trade Study and Concept Design
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Multiple-physics modelling studies of welding under reduced gravity environment with process-structure-property framework
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Physics-Informed Thermomechanical Modeling for Laser-Based Manufacturing of Lunar Regolith under Lunar-Relevant Conditions
Pulsed Laser Beam Welding of SS-316L under Cryo-Vacuum Conditions
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Real-Time Prediction and Inverse Process Design for In-Space Laser Welding
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