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Meeting MS&T22: Materials Science & Technology
Symposium Additive Manufacturing of Polymeric-based Materials: Challenges and Potentials
Presentation Title Understanding Print Stability in Material Extrusion Additive Manufacturing of Thermoset Composites
Author(s) Brett Compton, Stian Romberg
On-Site Speaker (Planned) Brett Compton
Abstract Scope Over the last several years, rapid progress has been made in 3D printing of thermoset polymer resins. Such materials offer desirable thermal and chemical stability, attractive strength and stiffness, and excellent compatibility with many existing high performance fibers. Current efforts to scale thermoset AM up to large-scale have shown promise, but have also highlighted issues with print stability. To-date, very little research has focused on understanding how rheological properties of the feedstock dictate the mechanical stability of printed objects during printing. This talk will describe recent studies that link rheological properties like storage modulus, yield stress, and recovery to the structural stability of tall, thin 3D-printed epoxy walls. Elastic buckling and plastic yielding models are proposed to explain and predict the height at which collapse occurs due to self-weight, and material recovery will be shown to play a large role in stability. Implications for scale-up will also be discussed.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

3D Printing of Highly Stretchable Shape Memory Polymer Composites (SMPCs)
Characterization of Additive Manufactured Carbon Fiber Composite Using an Original Fracture Toughness Measurement Approach
Effects of Ironing on the Surface and Thermo-Mechanical Properties of 3D Printed PLA via Material Extrusion
Estimation of 3D Statistics For Synthetic Generation of AM Carbon Fiber Composite Structures
Extrusion and Characterization of Compounded rPET 3D Printing Filament
Fused Deposition Modeling of Natural Carbon-enhanced Composite Filaments for Structural Applications
Highly Cross-linking Hydrogels Obtained by Gamma-rays with pH Sensitivity for Biomedical Purposes
Mixed Matrix Thermoset Casting with Thermoplastic Fused Filament Fabrication 3D Printing
Molecular Engineering and Additive Manufacturing of Polyisobutylene-Based Functional Elastomers
Non-planer 3D Printing of Epoxy Using Freeform Reversible Embedding
Numerical Simulation of a Failed Large Area Additive Manufacturing Build to Determine Thermal, Stress, and Distortion History
Polymeric Composite of Magnetite Iron Oxide Nanoparticles and Their Application in Biomedicine: A Review
Understanding Print Stability in Material Extrusion Additive Manufacturing of Thermoset Composites

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