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Meeting MS&T25: Materials Science & Technology
Symposium Additive Manufacturing of Thick Films Using Dry Aerosol Processes: Process Development, Materials, Process Optimization and Applications
Presentation Title Room-Temperature Fabrication of Functional Ceramic Films
Author(s) Neamul Hayet Khansur, Shan He
On-Site Speaker (Planned) Neamul Hayet Khansur
Abstract Scope Powder aerosol deposition, in particular, enables the rapid creation of thick films without high-temperature processing, significantly reducing production cost and time compared to traditional methods. However, challenges remain in optimizing functional properties due to internal stresses, increased conductivity in insulators, and nanograined microstructures. Ongoing research focuses on understanding the mechanisms of film deposition and adhesion, as well as controlling defects at grain boundaries that contribute to the films' non-equilibrium state. Thermal treatments and atmospheric control offer potential solutions to relax these defects and improve film performance. Additionally, the mechanical response of ferroelectric materials is critical, necessitating the development of methods to characterize deposition stress and local residual stress states. This presentation underscores the potential of room temperature fabrication techniques for producing functional ceramic films, highlighting the importance of overcoming current limitations to fully realize their capabilities in various technological applications.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Deep Learning-Based Molecular Dynamics Study of the Effect of an Oxide Layer on the Deposition of Tantalum Particles
Development of Variable Composition Aerosol Deposition Coatings
Helium-Free High-Performance Cold Spray
Micro-Cold Spray of Zinc Oxide Nanoparticle Aggregates with Different Fractal Dimensions
Quasi Tempering of Glass via Dry Aerosol Deposition
Room-Temperature Fabrication of Functional Ceramic Films
Surface Protection of Low Carbon Steel with Dense Aluminosilicate Coatings by Dry Aerosol Deposition

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