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Meeting MS&T26: Materials Science & Technology
Symposium 2026 Graduate Student Poster Contest
Presentation Title SPG-3: Development of Corrosion-Resistant Feedstock Powders for Cold Spray Processing
Author(s) Jonathan B. Amirault, Ashton Lyon, Ronan Flynn, Yasmin Soares, Kyle Tsaknopoulos, Danielle Cote
On-Site Speaker (Planned) Jonathan B. Amirault
Abstract Scope Cold spray is a solid-state metal deposition process that is being explored for repair applications where corrosion resistance and material performance are important. The properties of a cold-sprayed deposit depend strongly on both the powder feedstock and how well that powder behaves during deposition. In this work, metal-ceramic powder feedstocks are being investigated for use in corrosion-resistant repair applications. The powder feedstocks are produced using spray drying to combine metallic and ceramic particles and are then characterized to better understand their morphology, particle size distribution, and phase composition. Characterization methods include Raman spectroscopy, particle size analysis, scanning electron microscopy, and X-ray diffraction. The powders are then cold sprayed, and the resulting deposits are characterized to evaluate deposition quality and material performance. This work centers on understanding how powder design and processing influence the viability of engineered feedstocks for cold spray repair applications.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

SPG-10: Comparison of Fabrication Methods for High-Tb Multi-Component Ceramic Garnet Scintillators for Radiography Applications
SPG-11: Development of Multi-Principal BCN Ceramic System via Polymer-Derived Ceramic Routes
SPG-12: Fabrication and Characterization of a Reticulated Porous Iron Aluminate Ceramic for High-Temperature Redox Cycling
SPG-13: Non-Crystalline Formation from the Oxidation of Ceramics Under Extreme Conditions
SPG-14: Re-Creating the Double Corona Microstructure of Early Bow Porcelain
SPG-15: An Integrated Framework for Fatigue Life Prediction of Ni–Co-Based Superalloys Combining Extreme Value Statistics, Finite Element Analysis, and Fatigue Crack Growth Analysis
SPG-16: Computational Fracture Assessment of Bonded Interfaces in Aerospace, Ceramics, and Glass Joining Systems
SPG-17: Impact of Chemical Short-Range Order on Planar-Fault and Dislocation Properties in NiCoV Alloys
SPG-18: In- and Ex-Situ Spectroscopy to Understand Stability and Reactivity of Metal Catalysts
SPG-19: Investigation of the Local Lattice Orientations on Single Crystal Ni-Based Superalloy Microstructures after Creep Exposure
SPG-1: A Novel Approach to Develop Hybrid Duplex Stainless Steel Parts via Converging Laser Directed Energy Deposition and Wire Arc Additive Manufacturing
SPG-20: Modeling Creep Fracture Using Phase Field Method
SPG-21: Phase Transitions and Local Structure in Ca1-xSrxAgSb
SPG-22: High Strength and Ductiity in Medium Mn Steel
SPG-23: Capabilities of Neutron Tomography for Research into Microplastic Transport in Farm Soil
SPG-24: Effect of Functionalization by Conjugated Organic Ligands on Charge Transport Properties in Thin Films of Si-NCs
SPG-25: Synthesis of and New Functionality in Heteroepitaxial Gallate/Ferrite Core@Shell Nanoparticles: A Hybrid Design Strategy for Nanotheranostic
SPG-26: Characterizing Thermal Pd Transport in Coated Advanced Nuclear Fuel (TRISO) Particles at High Temperatures
SPG-27: Design of Ductile Tungsten-Based Alloys with Improved Irradiation-Transmutation Response for Fusion Applications
SPG-28: Rate Theory Modeling of Irradiation-Induced Dislocation Loop Evolution in Uranium Nitride and Uranium Carbide Fuels
SPG-29: Characterization of Forged Axe Microstructure
SPG-2: Additive Manufacturing of Magnetocaloric La(Fe,Si)13 Alloys for Efficient Magnetic Refrigeration
SPG-30: Heterogeneous Deformation in Al/Ti Laminated Composites Processed by ARB: Role of Microstructure and Interface Evolution
SPG-31: Particle Molecular Layer Deposition of Amine-Functionalized Multilayers for Direct Air Capture Solid Adsorbents: Investigating Amine Efficiency Within Porous Substrates
SPG-32: Study of the Potential Application of Macaúba Palm’s Biomass as an Energy Source in the Steel Industry
SPG-3: Development of Corrosion-Resistant Feedstock Powders for Cold Spray Processing
SPG-4: From Hollow Printed Carbon Scaffolds to High-Temperature Si-SiC Encapsulated Phase Change Materials (EPCMs)
SPG-5: Microstructure and Mechanical Property Evaluation of Atomic Layer Deposition (ALD) Ti-6Al-4V Powder for Cold Spray Additive Manufacturing (CSAM)
SPG-6: Model-Driven Sequential Heat Treatment of LPBF Cu-Cu-30Ni-1Nb: Decoupling Recrystallization and Ageing for Strength-Ductility Synergy
SPG-7: Optimization of Debinding Conditions for Cold-Cast NiTiCu7.5 Toward Binder Jet Additive Manufacturing
SPG-8: Fake Data: Is it Always Bad?
SPG-9: Boosting Power Factor via Self-Exsolved Metallic Nanonetworks in SrTiO3-Based Thermoelectric Thin Films

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