Additive Manufacturing: Beyond the Beam II: Novel Solid State Processing
Sponsored by: TMS Materials Processing and Manufacturing Division, TMS: Powder Materials Committee, TMS: Additive Manufacturing Committee
Program Organizers: Paul Prichard, Kennametal Inc.; James Paramore, Texas A&M University; Peeyush Nandwana, Oak Ridge National Laboratory; Nihan Tuncer, Desktop Metal

Thursday 2:00 PM
March 18, 2021
Room: RM 4
Location: TMS2021 Virtual

Session Chair: Peeyush Nandwana, Oak Ridge National Lab


2:00 PM  
Control of High-temperature Drop-on-demand Metal Jetting Through Numerical Modelling and Experimentation: Negar Gilani1; Nesma Aboulkhair1; Marco Simonelli1; Ian Ashcroft1; Richard Hague1; 1University of Nottingham
    In drop-on-demand metal jetting, molten metal droplets are dispensed and deposited at precise locations to fabricate functional objects. This emerging technology opens new opportunities to produce intricate metallic components. MetalJet, the novel technique introduced in this study has the capacity to produce molten microdroplets (~70 µm) of high-temperature metals (up to 2000 °C) to form single and multi-material objects. Numerous applications, such as flexible circuits, advanced electronic components and biotechnologies, are considered using MetalJet. However, the full exploitation of the technology is impeded by the lack of knowledge on the fundamental physical phenomena occurring during the printing process. These consist of the level and nature of droplet bonding to the substrate, inter-droplet bonding, the residual stresses built-up, deformations, and the final microstructure of the printed parts. This study uses an integrated computational and experimental approach to provide insights that address these remaining questions.