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Meeting 2019 TMS Annual Meeting & Exhibition
Symposium Additive Manufacturing: Solid State Processing of Metals and Ceramics
Sponsorship TMS: Powder Materials Committee
TMS: Additive Manufacturing Committee
Organizer(s) James D. Paramore, US Army Research Laboratory
Amy Elliott, Oak Ridge National Laboratory
Matthew Dunstan, Us Army Research Lab
Markus Chmielus, University of Pittsburgh
Nihan Tuncer, Desktop Metal
Scope The most popular techniques for additive manufacturing (AM) of metals (e.g. powder bed fusion or directed energy deposition) utilize high-energy beams (e.g. lasers or electron beams) to directly fuse metal powders into bulk components. However, while these processes are promising for specific forms of production, they can be relatively expensive and energy-intensive. Furthermore, these processes result in complex thermal histories, which can produce large residual stresses along with difficult to predict and anisotropic microstructures and mechanical properties. As an alternative, a suite of non-fusion AM processes have been developed or are under development for the production of metal and ceramic components. In general, these processes use AM to produce “green” parts that are subsequently consolidated into bulk components using powder consolidation techniques, such as debinding and sintering. The most popular technique is binder jetting, during which a liquid binder is selectively deposited on a powder bed via inkjet printheads. Similar to powder injection molding, metal or ceramic powder can also be mixed with a polymer blend to produce pellets or filament that are formed into green parts via extrusion AM (e.g. fused filament fabrication). Additionally, powder can be mixed with a photopolymer resin to produce green parts via AM photopolymerization processes (e.g. stereolithography). Other techniques for producing green parts via AM exist. Such processes address the high capital and operating costs along with the residual stresses and microstructural concerns of fusion-based AM. Additionally, these processes could enable the development of mobile machines for in-field production of metal and ceramic components. Example topics for this symposium include, but are not limited to, binder/polymer/resin development, AM process design/modification/optimization, debinding, sintering, and characterization of both green parts and bulk components. Furthermore, presentations on both modeling and experimental efforts are encouraged.
Abstracts Due 07/16/2018
Proceedings Plan Planned: Supplemental Proceedings volume
PRESENTATIONS APPROVED FOR THIS SYMPOSIUM INCLUDE

Additive Manufacturing using Ordered Powder Lithography
Binder Development for Binder Jet Additive Manufacturing
Binder Development in Binder Jet Additive Manufacturing for Sand-casting
Binder Jet Additive Manufacturing and Pressureless Melt Infiltration of Large, Complex WC-Co Parts
Binder Jetting Additive Manufacturing of Metallic Foam Structures
Binder Jetting Printing of Functional Ceramics
Bonding Features and Microstructural Evolution in Cold Sprayed Metallic Coatings and Bulks: A New Materials Perspective
Densification Kinetics of Binder Jet 3D Printed Parts from Gas-atomized Alloy 625 Powder
Densification of H13 Tool Steel Components Fabricated via Binder Jet Additive Manufacturing for Tooling Applications
Determination of Saturation Limits in Binder Jetting
Development of a Low Earth Orbit Metal 3D Printing Capability with 30kHz Ultrasonic Additive Manufacturing (UAM)
Ductile Fracture in Sintering Materials: In Situ Observations and Discrete Element Simulations
Impact-induced Solid State Bond at Micron Scale: Toward Additive Manufacturing via Kinetic Energy
Initial Evaluation of Ti-6Al-4V Samples Produced by Ordered Powder Lithography
Microstructure and Mechanical Properties of Binder Jet 3D Printed Co-Cr-Mo Biomedical Alloy
Microstructure and Mechanical Properties of Binder Jet 3D Printed Stellite 6
Mitigating Distortion During Sintering of Binder-jet Printed Ceramics
Modeling the Effects of Thermal Creep and Sintering in Binder Jet Printed Parts with the Material Point Method
Net-shape Ambient Temperature Metal Additive Manufacturing using Acoustic Energy and Multi-material Printing Prospects
Net-shaping and Densification of Boron Carbide Via Binder Jetting Followed by Pressureless Infiltration
Processing and Print Parameters in BMD-based Additive Manufacturing
Shaping, Debinding and Sintering as a Low Cost Additive Manufacturing Method of Solid Metal Compounds
Single Pass Binder Jetting of Stainless Steel
Sintering and Densification Kinetics of Binder Jet 3D Printed Structural and Functional Materials
Sintering Kinetics in Direct Ink Write Additive Manufacturing: A Mesoscopic Modeling Approach
The Effect of Powder Characteristics on the Binder Jet Process
Ultrasonic Additive Manufacturing of Nanocrystalline Materials


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