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Meeting 2014 TMS Annual Meeting & Exhibition
Symposium A Lifetime of Experience with Titanium Alloys: An SMD Symposium in Honor of Jim Williams, Mike Loretto and Rod Boyer
Presentation Title Improving Surface Finish of Electron Beam Melting Parts by Laser Ablation
Author(s) Ashfaq Mohammad, Muneer Khan, Abdulrahman AlAhmari
On-Site Speaker (Planned) Ashfaq Mohammad
Abstract Scope Electron Beam Melting (EBM) is an additive manufacturing technology, which is capable of producing near-net shape parts of Titanium alloy Ti-6Al-4V. One of the current drawbacks of EBM is the high surface roughness of parts. Reason for such a high surface roughness originates from the relatively coarser powder feedstock. Finer powder beyond a limit would destabilize the vacuum system, an essential requirement in EBM process. The coarse powder particles gets embedded into the adjacent solidifying metal at the boundaries, thus giving rise to a rough finish. In this work, Laser Ablation would be employed to improve surface finish of an EBM part. Important aspects that would be studied are: the minimum thickness of layer that should be removed, how this removal of material would affect the microstructure of the underlying material, and finally how to optimize the laser ablation process with respect to the final accuracy of the part.
Proceedings Inclusion? Planned: A print-only volume

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

30 Years’ Experience in Titanium Alloys
A Novel Chemical Pathway for Producing Low Cost Ti by Direct Reduction of Ti Slag
A Study on Microstructures and Hardening Behaviors of Ti-12.1Mo-1Fe Alloy
Ab Initio Study of Vacancy Diffusion in Metastable Beta Ti-Mo Alloys
Advances in Structure-property Relationships in Titanium Alloys
An Atom per Square Mile: On the Mechanisms of Stress Corrosion Cracking in Titanium
An Effective Method for Determining Single Crystal Material Parameters in Titanium Alloys
An Examination of the Thermally Related Factors Influencing the Melting/Dissolution of Solids in Liquid Titanium.
Analysis of Microstructural Inhomogeneities of Ti-based Alloys Produced Via Laser-based Combinatorial Synthesis
Application of a Combinatorial Approach to Explore the Influence of Composition on Metastable and Equilibrium Microstructures in Eutectoid Binary Titanium Alloys
Characterization and Modeling of EBAM processed Ti-6Al-4V
Combined Experimental and Computational Modeling to Understand the Role of Microstructure on Fatigue Behavior of Ti-6Al-2Sn-4Zr-2Mo-0.08Si
Composition Non-uniformity Induced Refined Alpha Precipitates in Beta Ti-alloys
Creep and Fatigue of Titanium Alloys: Mechanisms and Microstructure-based Modeling
Crystal Plasticity Modeling and Validation of Extrusion Texture and Plasticity in a Near-alpha Titanium Alloy
Effect of Macrozones and Alloy Chemistry on Strain Heterogeneity in Ti Alloys
Effect of Microstructure on the Life-limiting Fatigue Mechanisms in Titanium Alloys
Effects of Rare Earth Er2O3 on Microstructure and Mechanical Properties of Titanium Foams by Powder Metallurgy
Environmentally Assisted Crack Nucleation in Ti-6246
Evolution of Microstructure and Transformation Texture Due to Variant Selection during Alpha Precipitation in Polycrystalline Alpha/Beta Titanium Alloys – A Simulation Study
Fatigue Behavior of Laser Shock Peened Ti-6Al-4V ELI and Ti6242 Alloys
Fatigue Characteristics and Microstructures of Laser- and Non-laser Welded Low Cost Ti-4.5Al-2.5Cr-1.2Fe-0.1C for Use in Next Generation Aircrafts
Grain Refinement in Ti-6Al-4V Alloy During Thermomechanical processing and Investigation of Flow Properties
Improving Surface Finish of Electron Beam Melting Parts by Laser Ablation
In Situ Synthesis and Characterization of TiB2 and Ti-Al-B Composites
Joining Characteristics of ATI 425 Alloy- Microstructural and Mechanical Property Developments
Laser Assisted Cold Spray of Ti-6Al-4V: A Process Optimization Roadmap
Low Cycle and Dwell Sensitive Fatigue of Ordered Ti-6Al-4V
MD Simulations of Dislocation Nucleation and Reaction during Cyclic Loading in hcp Titanium
Mechanical Properties of Biomedical Beta-type Titanium Alloy with Yttrium Oxide Particles Formed by Yttrium Addition
Mechanisms of Damage Accumulation during Superelastic Cycling of Metastable Beta Titanium Alloys
Microstructural Analysis of Ti-6Al-4V Components Made by Electron Beam Additive Manufacturing
Microstructural and Environmental Effects on Very High Cycle Fatigue Crack Formation in Ti-6242
Microstructure - Its Effect on Fracture Toughness and Tensile Properties of Ti-5Al-5Mo-5V-3Cr (Ti5553) Alloy
Multi-time Scaling Image Based Crystal Plasticity FE Models Dwell Fatigue Initiation in Polycrystalline Ti Alloys
Omega Precipitation in Titanium Alloys: A Mixed Mode Diffusional-displacive Phase Transformation
On the Microstructure and Properties of the Ti-3Al-2.5V Alloy Obtained by Powder Metallurgy
On Ti Powder Processing for Structural Components
Orientation-sensitive Dislocation-twin Boundary Interaction and Its Influence on Crack Initiation in a-Titanium via Atom-istic Simulations
Phase Transformations and Grain Refinement during Hydrogen Sintering of Ti-6Al-4V Alloy
Protection of Ti-alloys against High Temperature Environmental Attack by a Two Step Process, Aluminization + Fluorination
Quantifying Omega Phase Evolution in Beta-titanium Alloys
Reducing Uncertainties in Life Limits of Titanium Alloys in Turbine Engine Rotors
Role of Beta Phase Separation vs Non-classical Pseudospinodal Mechanism on Nucleation of Fine-scale Alpha in Beta Titanium Alloys
Some Challenges in the Physics of Thermomechanical Processing (TMP) of Alpha/Beta Titanium Alloys
Stress Corrosion Cracking Threshold of Ti 6-4 Extrusions
Studying Fatigue Using Diffracted X-ray intensity Profiles and a Crystal-based Finite Element Model
Superior Tensile Strength and Ductility in Ti-6Al-4V Recycled from Machining Chips by Severe Plastic Deformation
Synthesis and Behavior of Nano-structured TiNbTaZr Alloys via Mechanical Alloying and Spark Plasma Sintering
Tensile Deformation Micro Mechanisms for Ti-based Metallic-glass-matrix Composites
Texture Development of Ti6Al4V Components Fabricated by Electron Beam Melting
The Application of Advanced Characterization Techniques to Uncover Non-conventional Pathways for Phase Transformations in Ti Alloys
The Effect of Hydrogen on the Fracture Toughness of Ti-5Mo-5V-5Al-3Cr
The Influence of Heating Rate on Phase Transformations in Ti-3Al-8V-6Cr-4Mo-4Zr
The Influence of Oxygen on the Omega Formation in Ti-15Mo-O
The Response of Ti-alloys to Extreme Loading Environments
TriBeam Tomography of Ti6-4 for Plasticity Characterization
Understanding the Effect of Impurities (O, C, Fe, Cl and P) on the Microstructural Development of Powder Metallurgy Titanium and Titanium Alloys
Vacuum and Color Etching for Titanium Alloys
Variant Selection Due to Dislocations during α Precipitation in α/β Titanium Alloys
Welding of Ti-6Al-4V in Air

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