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Meeting MS&T21: Materials Science & Technology
Symposium Advances in Surface Engineering
Presentation Title Non-linear Through-hole Fabrication by Electrochemical Machining
Author(s) Andrew J. Moran, Brian T. Skinn, Tim D Hall, Stephen T. Snyder, Michael Horonzy, Victor Alderman
On-Site Speaker (Planned) Andrew J. Moran
Abstract Scope Electrochemical machining (ECM) is an established manufacturing technique that possesses several advantages relative to traditional machining including: 1) applicability to hard and difficult to cut materials, 2) no tool wear, 3) high material removal rate, 4) smooth bright surface finish, and 5) production of parts with complex geometry. This talk will summarize recent expanded efforts in machining non-linear through-holes in metallic substrates via multi-step ECM with a modified apparatus to suit tubular workpieces. Results from the ECM of non-linear holes in tubular workpieces will be presented, demonstrating the capability to achieve through-hole shapes not possible with conventional machining. The potential for multiphysics modeling to provide accurate guidance on tool shape and ECM process parameters to achieve target machined geometries will also be discussed.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Effect of Laser Shock Peening on Residual Stress Distribution of 304 Austenitic Steel
Engineering of Wearproof Surface by Management of Mechanical-Chemical Phenomena in Zone Contact
Erosion Resistant and Passively Emitting Composite Coatings for Space Charge Mitigation Applications
High Adhesive Joint Durability of Aluminum Alloys with Chemical Free Treatments
Influences of Varied Electro-discharge Machining Operations on Surface Conditions of a Nickel-Base Superalloy
Ionic Polymer-Metal Composite (IPMC) Degradation Study and Solution Considerations for Biomimetic Thin-film Actuator Applications
Mechanical Ball Milling of Gas Atomized Ti‒48Al‒2Cr‒2Nb Powder for Preventing Smoking in Electron Beam Additive Manufacturing Process
Methodological Principles of Engineering Surface Stainless Steel at Treatment Cutting with a Polymer
Non-linear Through-hole Fabrication by Electrochemical Machining
P2-27: Novel Rosette-like Formations on Ti Surfaces with Nanosize "Petal" Features
Surface Evolution and Corrosion Behavior of Cu-doped Carbide-reinforced Martensitic Steels in a Sulfuric Acid

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