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Meeting MS&T22: Materials Science & Technology
Symposium Additive Manufacturing of Polymeric-based Materials: Challenges and Potentials
Presentation Title Mixed Matrix Thermoset Casting with Thermoplastic Fused Filament Fabrication 3D Printing
Author(s) Saleh Khanjar, Kunal Kate, Rajiv Malhotra
On-Site Speaker (Planned) Saleh Khanjar
Abstract Scope Thermoplastics are known for their toughness and elasticity, Thermosets are known for their stiffness and hardness. Multiple additive manufacturing processes can 3D Print thermoplastic or thermoset, but no current additive manufacturing technique can handle 3D printing both materials simultaneously. Additionally, not enough studies highlight materials performance when a mixture of thermoset and thermoplastic are manufactured together. To address this issue in this work we are combining thermoplastics with the casting of thermoset. We printed tensile bars and 3-point bending bars with PLA with different infill percentages, Then infilled them with epoxy. The percentage increase on the toughness and elongation of the part by combining thermosets and thermoplastic was compared. Additive manufacturing of polymer composites infilled with thermosets has enormous potential for 3D printed construction structures. The application of Mixed Matrix Thermoset Casting within Thermoplastic Fused Filament Fabrication 3D Printing revealed promising results, addressing component efficiency and sustainability.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

3D Printing of Highly Stretchable Shape Memory Polymer Composites (SMPCs)
Characterization of Additive Manufactured Carbon Fiber Composite Using an Original Fracture Toughness Measurement Approach
Effects of Ironing on the Surface and Thermo-Mechanical Properties of 3D Printed PLA via Material Extrusion
Estimation of 3D Statistics For Synthetic Generation of AM Carbon Fiber Composite Structures
Extrusion and Characterization of Compounded rPET 3D Printing Filament
Fused Deposition Modeling of Natural Carbon-enhanced Composite Filaments for Structural Applications
Highly Cross-linking Hydrogels Obtained by Gamma-rays with pH Sensitivity for Biomedical Purposes
Mixed Matrix Thermoset Casting with Thermoplastic Fused Filament Fabrication 3D Printing
Molecular Engineering and Additive Manufacturing of Polyisobutylene-Based Functional Elastomers
Non-planer 3D Printing of Epoxy Using Freeform Reversible Embedding
Numerical Simulation of a Failed Large Area Additive Manufacturing Build to Determine Thermal, Stress, and Distortion History
Polymeric Composite of Magnetite Iron Oxide Nanoparticles and Their Application in Biomedicine: A Review
Understanding Print Stability in Material Extrusion Additive Manufacturing of Thermoset Composites

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